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FE 450
Husqvarna FE 450 User Manual
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6
CONTR
OLS
20
6.21
Unlocking
the
steering
400731-01
–
Insert
the
key
in
the
steering
lock
(
p.
19),
turn
it
to
the
left,
pull
it
out,
and
turn
it
to
the
right.
Remove
the
key.
You
can
now
steer
the
bike
again.
Info
Never
leave
the
key
in
the
steering
lock.
21
23
Table of Contents
Default Chapter
4
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
10
3 Important Notes
11
Manufacturer and Implied Warranty
11
Operating and Auxiliary Substances
11
Spare Parts, Accessories
11
Service
11
Figures
11
Customer Service
11
4 View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
5 Serial Numbers
14
Chassis Number
14
Type Label
14
Key Number
14
Engine Number
14
Fork Part Number
14
Shock Absorber Article Number
15
6 Controls
16
Clutch Lever
16
Hand Brake Lever
16
Throttle Grip
16
Kill Switch
16
Horn Button
16
Light Switch
17
Turn Signal Switch
17
Emergency off Switch
17
Electric Starter Button
17
Combination Switch
18
Indicator Lamps Overview
18
Opening the Filler Cap
18
Closing the Filler Cap
19
Cold Start Button
19
Idle Speed Adjusting Screw
20
Shift Lever
20
Foot Brake Lever
20
Side Stand
21
Steering Lock
21
Locking the Steering
21
Unlocking the Steering
22
7 Speedometer
23
Speedometer Overview
23
Activation
23
Message on the Speedometer
23
Setting the Speedometer
23
Setting the Kilometers or Miles
24
Setting the Clock
25
Setting the Service Display
25
Speed, Time, and DST Distance 1
26
Speed, Time, and DST2 Distance 2
26
AVG Average Speed, ART Operating Hours, and ODO Total Distance Covered
26
8 Preparing for Use
27
Advice on First Use
27
Running-In the Engine
28
Starting Power of Lithium-Ion Batteries at Low Temperatures
28
Preparing the Vehicle for Difficult Riding Conditions
28
Preparing for Rides on Dry Sand
29
Preparing for Rides on Wet Sand
29
Preparing for Rides on Wet and Muddy Surfaces
30
Preparing for Rides at High Temperature and Slow Speed
31
Preparing for Rides at Low Temperature or in Snow
31
9 Riding Instructions
32
Riding Instructions
32
Checks and Maintenance Measures When Preparing for Use
32
Starting
32
Activating Launch Control
33
Activating Traction Control
33
Starting off
34
Shifting, Riding
34
Braking
34
Stopping, Parking
35
Transport
35
Refueling
36
10 Service Schedule
37
Additional Information
37
Required Work
37
Recommended Work
38
11 Tuning the Chassis
39
Checking the Basic Chassis Setting with the Rider's Weight
39
Compression Damping of the Shock Absorber
39
Adjusting the Low-Speed Compression Damping of the Shock Absorber
39
Adjusting the High-Speed Compression Damping of the Shock Absorber
40
Adjusting the Rebound Damping of the Shock Absorber
40
Measuring the Rear Wheel Dimension Unloaded
41
Checking the Static Sag of the Shock Absorber
41
Checking the Riding Sag of the Shock Absorber
42
Adjusting the Spring Preload of the Shock Absorber
42
Adjusting the Riding Sag
43
Checking the Basic Setting of the Fork
43
Adjusting the Compression Damping of the Fork
43
Adjusting the Rebound Damping of the Fork
44
Adjusting the Spring Preload of the Fork
44
Handlebar Position
45
Adjusting the Handlebar Position
45
12 Service Work on the Chassis
47
Raising the Motorcycle with a Lift Stand
47
Removing the Motorcycle from the Lift Stand
47
Bleeding the Fork Legs
47
Cleaning the Dust Boots of the Fork Legs
47
Removing the Fork Protector
48
Installing the Fork Protector
48
Removing the Fork Legs
48
Installing the Fork Legs
49
Removing the Lower Triple Clamp
49
Tighten Screws Guideline Screw, Bottom Triple Clamp
49
Screw, Bottom Triple Clamp M8
49
Tighten Screws . Guideline
49
Installing the Lower Triple Clamp
50
Checking the Play of the Steering Head Bearing
52
Adjusting the Steering Head Bearing Play
53
Lubricating the Steering Head Bearing
53
Removing the Front Fender
53
Screw, Top Steering Head M20X1.5
53
Installing the Front Fender
54
Removing the Shock Absorber
54
Installing the Shock Absorber
55
Mount and Tighten Screw
56
Nm (12.5 Lbf Ft)
56
Nm (7.4 Lbf Ft)
56
Removing the Seat
57
Mounting the Seat
57
Removing the Air Filter Box Cover
58
Installing the Air Filter Box Cover
58
Removing the Air Filter
58
Installing the Air Filter
59
Cleaning the Air Filter and Air Filter Box
59
Sealing the Air Filter Box
60
Removing the Right Side Cover
60
Installing the Right Side Cover
60
Removing the Main Silencer
61
Installing the Main Silencer
61
Changing the Glass Fiber Yarn Filling in the Main Silencer
61
Removing the Fuel Tank
62
Installing the Fuel Tank
63
Checking for Chain Dirt Accumulation
64
Cleaning the Chain
65
Checking the Chain Tension
65
Adjusting the Chain Tension
66
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
67
Checking the Frame
68
Nm (11.1 Lbf Ft)
68
Nm (8.9 Lbf Ft)
68
Checking the Swingarm
69
Checking Throttle Cable Routing
69
Checking the Rubber Grip
69
Adjusting the Basic Position of the Clutch Lever
70
Checking/Correcting the Fluid Level of the Hydraulic Clutch
70
Changing the Hydraulic Clutch Fluid
71
Removing the Engine Guard
72
Installing the Engine Guard
72
13 Brake System
73
Checking Free Travel of Hand Brake Lever
73
Adjusting Free Travel of Hand Brake Lever
73
Checking the Brake Discs
73
Checking the Front Brake Fluid Level
74
Adding Front Brake Fluid
74
Checking the Front Brake Linings
75
Changing the Front Brake Linings
75
Checking the Free Travel of Foot Brake Lever
77
Adjusting the Basic Position of the Foot Brake Lever
77
Checking the Rear Brake Fluid Level
78
Adding Rear Brake Fluid
78
Checking the Rear Brake Linings
79
Changing the Rear Brake Linings
80
14 Wheels, Tires
82
Removing the Front Wheel
82
Installing the Front Wheel
82
Removing the Rear Wheel
83
Installing the Rear Wheel
84
Checking the Tire Condition
85
Checking the Tire Air Pressure
85
Checking Spoke Tension
86
15 Electrical System
87
Removing the Battery
87
Installing the Battery
87
Recharging the Battery
88
Changing the Main Fuse
89
Changing the Fuses of Individual Power Consumers
90
Removing the Headlight Mask with the Headlight
91
Installing the Headlight Mask with the Headlight
92
Changing the Headlight Bulb
92
Changing the Turn Signal Bulb
93
Checking the Headlight Setting
93
Adjusting the Headlight Range
94
Changing the Speedometer Battery
94
Diagnostics Connector
95
16 Cooling System
96
Checking the Antifreeze and Coolant Level
96
Checking the Coolant Level
97
Draining the Coolant
97
Refilling Coolant
98
17 Tuning the Engine
99
Checking the Play in the Throttle Cable
99
Adjusting the Play in the Throttle Cable
99
Setting the Characteristic Map of the Throttle Response
100
Changing the Mapping
101
Adjusting the Idle Speed
101
Teaching the Throttle Valve Position
102
Checking the Basic Position of the Shift Lever
102
Adjusting the Basic Position of the Shift Lever
102
18 Service Work on the Engine
104
Changing the Fuel Screen
104
Checking the Engine Oil Level
104
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
105
Adding Engine Oil
107
19 Cleaning, Care
108
Cleaning the Motorcycle
108
Checks and Maintenance Steps for Winter Operation
109
20 Storage
110
Preparing for Use after Storage
110
21 Troubleshooting
111
22 Technical Data
113
Engine
113
Engine Tightening Torques
113
Capacities
115
Engine Oil
115
Coolant
115
Fuel
115
Chassis
115
Electrical System
116
Tires
116
Fork
116
Shock Absorber
117
Chassis Tightening Torques
117
23 Substances
119
24 Auxiliary Substances
120
25 Standards
121
26 Index of Special Terms
122
27 List of Abbreviations
123
28 List of Symbols
124
Yellow and Orange Symbols
124
Green and Blue Symbols
124
Index
125
5
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Husqvarna FE 450 Specifications
General
Brand
Husqvarna
Model
FE 450
Category
Motorcycle
Language
English
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