Routine Maintenance
Service Schedules
96 96
9811/5700-7
Mast Tilt Rams - Grease
Mast Lift Ram - Grease
Mast Chains - Grease
Mast Chains Adjustment
(6)
- Check
Mast Chains
(6)
- Check for Wear and
Stretch
Mast and Carriage Rollers
(6)
- Check
Mast Pulleys - Check
Mast Roller Guides
(6)
- Check
Mast Sections - Check
Forks - Condition and Heel Thickness - Check
All Hinges - Lubricate
All Cables - Lubricate
All Linkage Points - Lubricate
Roof and Screen Guards - Check
FOPS Structure - Check
Windscreen Washer Fluid Level - Check
Condition of Paintwork - Check
Seat Belt Condition and Security (If fitted) - Check
Machine Generally - Check for Damage
and Clean
ATTACHMENTS
Optional Attachments as needed - see
manufacturer's instructions
- Check
For Fit and Security - Check
(1) First 100 Hours Service only, to be completed by your JCB Distributor.
(2) If operating under arduous conditions, change the engine oil and filter every 250 hours.
(3) The oil service interval will be affected if there is a high sulphur content in the fuel. Refer to Fuel System for more
information.
(4) More frequently if operating in dusty working environments.
(5) If the engine is difficult to start or the engine has poor performance, fit new filters.
(6) Jobs which should only be done by a specialist.
(7) After a major transmission repair, the new oil should be run to operating temperature and changed again to remove
any contamination which entered during the repair. Change the oil and filter after a further 100 hours if the oil was
heavily contaminated because of, or from the failure (e.g. water contamination).
(8) Check tightness of the wheel nuts every day for first week (when machine is new), thereafter every 50 hours.
Operation 10 50
(1)
100
500 1000 2000 6000
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