Thank you for purchasing Kipor KM2V80 series diesel engine. In order to ensure proper
operation, reliable running and good economic benefit of your machine, it is especially important
for you to operate correctly and maintain carefully. This manual will tell you how to operate and
maintain the machine correctly, it will also give you detail instruction about the main technical
specification, configuration and troubleshooting.
Content
Instruction of products……………………………………………………………………………..1
1. Brief instruction of products……………………………………………………………....1
2. Composition of model and its meaning………………….………………………………1
3. External installation drawings and names of parts……………………………………. 2
4. Specification………………………………………………………………………………. 6
5. Main adjusting parameter………………………………………………………………… 7
6. Tighten torque values of main bolts and nuts……………………………………………7
7. Fit clearance and interference table………………………………………………………8
Technical maintenance………………………………………………………………………………9
1. Daily check and periodic check …………………………………………………….9
2. Procedure of periodic maintenance………………………………………………………..9
Disassembly and reassembly…………………………………………………………………….. 13
1. Basic procedure of disassembly…………………………………………………………..13
2. Basic procedure of reassembly……………………………………………………………18
Check and maintenance……………………………………………………………………………22
1. Cylinder cover…………………………………………………………………………….. 22
2. Camshaft...............................………………………………………………………………23
3. Piston and piston pin……………………………………………………………………… 24
4. Crankshaft………………………………………………………………………………… 25
5. Cylinder block and cylinder cover................................................................................
6. Lubrication system……………………………………………………………………….. 27
7. Cooling system…………………………………………………………………………… 27
8. Fuel system……………………………………………………………………………… 28
The electrical system…………………………………………………………………………… 29
1. Starter motor……………………………………………………………………………… 29
2. Heater plug............…………………………………………………………………… .31
Troubleshooting and remedy of engine………………………………………………………...35
Preliminary run...........................................................................................................….........39
To Next Page
Need help?
General
