KTM 85 SX 17/14 User Manual

9 SERVICE SCHEDULE 24
9.1 Service schedule
Every 40 operating hours
Every 20 operating hours/after every race
Once after 10 operating hours / Every 10 operating hours
Change the gear oil. x ( p. 73)
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Check the front brake linings. ( p. 55) ○ ● ●
Check the rear brake linings. ( p. 59) ○ ● ●
Check the brake discs. ( p. 53) ○ ● ●
Check the brake lines for damage and leakage. ○ ● ●
Change the foot brake cylinder seals. x
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Check the rear brake fluid level. ( p. 58) ○ ● ●
Check the free travel of the foot brake lever. ( p. 57) ○ ● ●
Check the frame and swingarm. x
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Check the swingarm bearing. x
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Check the heim joints at the top and bottom of the shock absorber. x
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Perform a fork service. x
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Perform a shock absorber service. x
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Check the tire condition. ( p. 64) ○ ● ●
Check the tire air pressure. ( p. 65) ○ ● ●
Check the wheel bearing for play. x
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Check the wheel hubs. x
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Check the rim run-out. x
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Check the spoke tension. ( p. 65) ○ ● ●
Check the chain, rear sprocket, engine sprocket, and chain guide. ( p. 47) ○ ● ●
Check the chain tension. ( p. 46) ○ ● ●
Grease all moving parts (e.g., hand lever, chain, ...) and check for smooth operation. x
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Check the fluid level of the hydraulic clutch. ( p. 51) ○ ● ●
Check the front brake fluid level. ( p. 54) ○ ● ●
Check the free travel of the hand brake lever. ( p. 53) ○ ● ●
Check the play of the steering head bearing. ( p. 38) ○ ● ●
Change pistons and check cylinders. x
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Change pistons and check cylinders. (in difficult operating conditions) x
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Change the connecting rod, conrod bearing, and crank pin. x
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Change the crankshaft bearing. x
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Check the transmission and shift mechanism. x
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Change the spark plug. x
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Change the spark plug connector. x
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Check the intake membrane. x
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Check the exhaust control for functioning and smooth operation. x
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Check the clutch. x
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Check all hoses (e.g. fuel, cooling, bleeder, drainage, etc.) and sleeves for cracking, leaks, and incorrect routing. x
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Check the antifreeze and coolant level. ( p. 66) ○ ● ●
Check the cables for damage and routing without sharp bends. x
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Check that the cables are undamaged, routed without sharp bends and set correctly. ● ●
Clean the air filter and air filter box. x
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Change the glass fiber yarn filling of the main silencer. x ( p. 43)
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Check the screws and nuts for tightness. x
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Check idle. x
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Final check: Check the vehicle for safe operation and take a test ride. ○ ● ●
Make the service entry in KTM DEALER.NET and in the service record. x
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KTM 85 SX 17/14 Specifications

General

Brand	KTM
Model	85 SX 17/14
Category	Motorcycle
Language	English