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ZD1211-AU
Kubota ZD1211-AU User Manual
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(1)
Ground
(A)
“INSUFFICIENT”
(B)
“NORMAL”
(C)
“EXCESSIVE”
7. Lubricating all grease fittings
W
ARNING
T
o avoid serious injury or death:
•
Be
sure
to
stop
the
engine
and
remove
the
key
before greasing.
Grease the following location.
(1)
Mower universal joint
RCK60P, RCK72P
RCK60R, RCK72R
(1)
Spindle shaft
(2)
Belt tension pulley
(3)
Belt tension pivot
(4)
Front anti-scalp roller pivot boss
(5)
Front anti-scalp roller
PERIODIC SERVICE
LUBRICANTS, FUEL AND COOLANT
62
ZD121
1,ZD1221
64
66
Table of Contents
Default Chapter
4
Table of Contents
4
Safe Operation
8
Servicing of Machine
20
Warranty
21
Scrapping the Machine and Its Procedure
21
Specifications
22
Specification Table
22
Implement Limitations
24
Instrument Panel and Controls
25
Instrument Panel, Switches and Hand Controls
25
Mower
26
Mower Mounting
27
Mounting the Mower Deck
27
Adjusting the Mower
28
Dismounting the Mower Deck
28
Installing Parts to the Mower
28
Installation of Skid
28
Installation of Gauge Wheel
28
Installation of Bolt (Adjuster)
29
Operating the Engine
30
Getting on and off the Machine Safely
30
Starting the Engine
30
Key Switch
32
Stopping the Engine
32
Engine Stop Lever (Inside the Hood)
32
Check During Operating
32
Easy Checker
32
Lcd Monitor
33
Fuel Gauge
33
Coolant Temperature Gauge
34
Hour Meter
34
Battery Voltage Meter
34
Service Code Display
34
Overheat Alarm
35
Fuel Gauge, Warning Lamp and Fuel Valve
35
Cold Weather Starting
35
Warming up the Engine
35
Warm-Up and Transmission Oil in the Low Temperature Range
36
Jump Starting
36
Operating the Machine
37
Operating a New Machine
37
Changing Lubricating Oil for New Machine
37
Engine Break-In
37
Machine Break-In
37
Operating the Foldable Rops
38
Folding the ROPS
38
Raising the ROPS to the Upright Position
39
Adjusting the Foldable ROPS
39
Starting the Machine
39
Operator's Seat
40
Seat Belt
40
Hydraulic Lift Control Pedal
41
Throttle Lever
41
Parking Brake Pedal
41
Motion Control Lever
42
Stop Position of the Motion Control Lever
42
Operating Position of the Motion Control Lever
42
Re-Start on Slopes
44
Stopping the Machine
44
Using the Front Axle
44
Fixing the Front Axle
44
Oscillating the Front Axle
45
Parking the Machine
45
Transporting the Machine
46
Optional Equipment
46
Operating the Mower
47
Mowing Tips
47
Adjusting the Cutting Height
47
Cutting Height Reference Chart
49
Operating the Mower
50
PTO Lever
50
Starting the Machine
50
Treatment of Mower Deck Inside Skid
50
Removing the Skid
51
Preventing Grass Clippings and Dust from Scattering
51
Rubber Plates Installation
51
Tires and Wheels
53
Tires
53
Inflation Pressure
53
Wheels
53
Removing the Front Caster Wheels
53
Installing the Front Caster Wheels
54
Periodic Service
55
Opening the Hood, Front Cover and Step
55
Hood
55
Front Cover
55
Step
55
Raising and Lowering the Operator's Seat
55
Tilting up the Machine
56
Opening the Lever Guide
57
Lift-Up Point
57
Front Side
58
Rear Side
58
Daily Check
58
Lubricants, Fuel and Coolant
60
Checking the Engine Oil Level
62
Checking the Amount of Fuel and Refueling
62
Checking Transmission Fluid Level
63
Checking Coolant Level
63
Checking and Cleaning Radiator Screen and Hood Screen
63
Checking the Tire Pressure
64
Inflation Pressure
64
Lubricating All Grease Fittings
65
Maintenance
66
Service Intervals
66
Periodic Service Chart Label
68
Every 50 Hours
69
Checking the Engine Start System
69
Checking the OPC System
69
Checking Gear Box Oil Level
70
Greasing
71
Oiling
72
Every 100 Hours
72
Cleaning Air Cleaner Primary Element
72
Checking the Fuel Filter
73
Adjusting Fan Drive Belt Tension
74
Adjusting Parking Brake
74
Check Brake Spring
74
Check on the Slope
75
Greasing
75
Checking the Battery Condition
76
How to Read Indicator
76
Charging the Battery
77
Storing the Battery
77
Every 150 Hours
77
Changing Gear Box Oil
77
Every 200 Hours
79
Changing Engine Oil
79
Replacing the Engine Oil Filter
79
Replacing Transmission Oil Filter (HST)
79
Adjusting Front Axle Pivot
80
Every 400 Hours
80
Changing Transmission Fluid and Rear Axle Gear Case Oil (RH and LH)
80
Replacing Hydraulic Oil Filter
81
Replacing Fuel Filter
82
Every 800 Hours
82
Adjusting Engine Valve Clearance
82
Every 1000 Hours or Every 1 Year
82
Replacing Air Cleaner Primary Element and Secondary Element
82
Every 1500 Hours
83
Checking Fuel Injection Nozzle (Injection Pressure)
83
Every 2000 Hours or Every 2 Years
83
Flushing Cooling System and Changing Coolant
83
Antifreeze
84
Every 3000 Hours
85
Checking Injection Pump
85
Every 1 Year
85
Checking Fuel Lines
85
Checking Radiator Hose and Clamp
85
Checking Hydraulic Hoses
85
Checking Intake Air Line
86
Checking Engine Breather Hose
86
Checking Mower Gear Box Oil Seal
86
Every 4 Years
86
Replacing Hydraulic Hoses
86
Replacing Fuel Lines
86
Replacing Engine Breather Hose
86
Replacing Radiator Hose
86
Replacing Mower Gear Box Oil Seal
86
Replacing Intake Air Line
86
Service as Required
87
Replacing Fuses
87
Bleeding Fuel System
87
Checking and Replacing Blades
87
Replacing the Mower Belt
89
Adjustment
90
Motion Control Lever
90
HST Neutral
90
Maximum Speed (Forward)
90
Adjusting the Motion Control Lever Operating Strength
90
Motion Control Lever Alignment
91
Checking the Alignment
91
Aligning the Motion Control Levers
91
Mower Deck Level
91
Anti-Scalp Rollers
91
Leveling the Mower Deck (Side-To-Side)
92
Leveling the Mower Deck (Front-To-Rear)
93
General Torque Specification
95
Tightening Torque Chart
96
Storage
97
Storing the Machine
97
Removing the Machine from Storage
97
Troubleshooting
99
Engine Troubleshooting
99
Power Train Trouble Shooting
100
Battery Troubleshooting
101
Machine Troubleshooting
102
Mower Troubleshooting
103
Index
104
5
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Kubota ZD1211-AU Specifications
General
Brand
Kubota
Model
ZD1211-AU
Category
Lawn Mower
Language
English
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