Mahindra Genio DC BS-IV User Manual

Maintenance Manual MAN-00135
GENIO DC (BS-III & BS-IV) JULY 2011/Rev1
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes
introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or
whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the
Authorized Service Centre of Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution © 2011 Mahindra & Mahindra Ltd.
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705-MAT-0023 : 0.25 hrs.
705-MAT-0024 : 0.20 hrs.
FRONT/REAR SUSPENSION BOLT TORQUE - CHECK
Type/Description: Front - Double Wish-Bone Type IFS.
Rear – Leaf Springs.
 Always use 4-post lift or park vehicle on pit while checking suspension torque.
 Use calibrated torque wrenches & Do not over torque than recommended values.
 Inspect Front suspension first at 5000kms, 10000kms, 20000kms and then every
20000kms.
 Inspect Rear suspension bolt torque check at every service interval.
Location Torque (Nm)
FRONT SUSPENSION (IFS)
Lower Control Arm Front Mounting 200 Nm
Lower control Arm Rear mounting 200 Nm
Shock absorber Top- on body 40 ± 10 Nm
Shock absorber Bottom on LCA 120 ± 10 Nm
REAR SUSPENSION (Leaf Spring)
U bolt 130 ± 10 Nm
Assembly Shackle plate & Pin 60 ± 10 Nm
Leaf spring end pivot 60 ± 10 Nm
Assembly Plate end pivot 25 ± 10 Nm
Rear Shock Absorber LH/RH Top/Bottom bolts 50 ± 10 Nm
A
B
FRONT & REAR SUSPENSION BOLT TORQUE – CHECK
Refer suspension bolt torque chart.
1. Check front suspension bolt torque at -
 Camber bolt production level marking cross verification.
 If marking found distrub then follow step [a] otherwise follow step [b],
(a) Re-adjust the position and apply the 200 N-m torque.
(b) Apply 200 N-m torque to camber bolt with-out disturbing camber bolt position
If front suspension camber bolts found loose then the wheel alignment has to be done.
Please refer the Front Suspension section of the Repair Manual for details.
2. Apply 120 N-m torque to shock absorber to lower arm joint.

Mahindra Genio DC BS-IV Specifications

General

Brand	Mahindra
Model	Genio DC BS-IV
Category	Automobile
Language	English