Mahindra Genio DC BS-IV User Manual

Maintenance Manual MAN-00135
GENIO DC (BS-III & BS-IV) JULY 2011/Rev1
The repair methods given by the manufacturer in this document are based on the technical specifications, current at the time of release. The methods may be modified as a result of changes
introduced by the manufacturer in the production of the various component units and accessories from which the vehicles are manufactured. The reproduction, translation, transmission, in part of or
whole of the present document, are prohibited without the prior written consent of Mahindra & Mahindra Ltd. The use of this document by any person other than the trained personnel, at the
Authorized Service Centre of Mahindra & Mahindra Ltd., will amount to unauthorized use and shall be liable for penalty/prosecution © 2011 Mahindra & Mahindra Ltd.
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MAINTENANCE CHECK SHEET – 5,000 KMS/ 3 Months
Maintenance Item Action to be taken Remark
Engine oil R
Engine oil filter (Maximile Universe) R
Coolant I
Water sediments drain-Fuel filter (or when
indicator glows)
A
LSPV setting A
Brake+ Clutch fluid - level & leak check
B
I
Parking brake operation A
Front Suspension bolts torque I
Rear Suspension bolts torque I
Steering belt I
Battery electrolyte level I
All Lights, Horns, Wipers & Washers I
Head light aiming I
HVAC – Clean Mesh A
Door setting A
Tyre pressure A
Body & Cargo box mounting bolts for
tightness
I
Exhaust pipe mountings & damage /
leakage
I
Road Test- if any complaints reported I
Above Services Performed by –
Name of the Technician –
Date of Service –
Repair order No.
Repair order date -

Mahindra Genio DC BS-IV Specifications

General

Brand	Mahindra
Model	Genio DC BS-IV
Category	Automobile
Language	English

Summary

ABOUT THE MAINTENANCE MANUAL

Maintenance Schedule Overview

Outlines operations to be carried out at specified intervals. Includes Adjust, Inspect, Replace, Clean.

Standard Operating Procedures (SOP)

Explains each maintenance operation step-by-step with codes, man-hours, tools, and lubricants.

Check Sheets

Lists operations for technicians to perform during scheduled maintenance service.

GOOD WORKSHOP PRACTICES

Attire and Dress

Guidelines for technician's clothing and personal protective equipment.

Vehicle Protection

Procedures to protect vehicle components during maintenance operations.

Safety Precautions

Essential safety measures to follow during vehicle maintenance and repairs.

Parts and Tools Handling

Preparation and handling of tools, parts, and replacement items.

Removed Parts Handling

Proper procedures for managing parts that have been removed from the vehicle.

LSPV Spring Warning

Important caution regarding the LSPV spring when lifting the vehicle on a 2-post lift.

MAINTENANCE SCHEDULE

Engine Maintenance

Covers maintenance items related to the vehicle's engine.

Brake System Maintenance

Maintenance procedures for the vehicle's braking system.

Suspension System Maintenance

Maintenance for the vehicle's suspension components.

Steering System Maintenance

Maintenance procedures for the steering system.

Electrical System Maintenance

Maintenance for the vehicle's electrical components.

Tyre Maintenance

Maintenance related to vehicle tires.

MAINTENANCE PROCEDURES INDEX

Engine Oil Replacement

Procedure for replacing the engine oil.

Engine Oil Level Check

Procedure for checking the engine oil level.

Engine Oil Filter Replacement

Procedure for replacing the engine oil filter.

Coolant Replacement

Procedure for replacing the coolant.

Transmission Oil Replacement

Procedure for replacing transmission oil.

Differential Oil Replacement

Procedure for replacing rear differential oil.

Brake Pads/Calipers Check

Procedure for checking front and rear brake pads and calipers.

Wheel Alignment

Procedure for performing wheel alignment.

Tyre Pressure Check & Adjust

Procedure to check and adjust tyre pressure.

Headlamp Aiming/Alignment

Procedure for adjusting headlamp aiming.