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Manitowoc Grove RT540E User Manual
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Published 01-15-2016, Control # 526-01
2-45
RT540E OPERA
TOR MANUAL
SAFETY INFORMATION
2
GROVE
Carrier Inspection
5, 6
3
1
1
1
2
2
2
3
3
4
4
Illustration for refe
rence only
.
Y
our crane may be differe
nt.
Reference
Only
66
68
Table of Contents
Table of Contents
13
Section 1
17
Noise/Vibration Test Results
17
Noise Level Test Results
17
Vibration Level Test Results
17
Customer Support
17
List of Specifications
18
General
18
Dimensions
18
Capacities
18
Torque Converter/Transmission
18
Engine
18
Axles
18
Brakes
18
Wheels and Tires
18
Swing Gearbox
18
Serial Number Location
20
Section 2
23
Safety Messages
23
General
24
Safety Alert Symbol
24
Signal Words
24
Accidents
24
Operator Information
24
Warning Signs
24
Operator Qualifications
25
Operational Aids
26
Rated Capacity Limiter (RCL) Systems (if Equipped)
26
Anti-Two-Blocking Device
26
Rated Capacity Limiter (RCL) Systems (if
26
Working Area Limiter (if Equipped)
27
Crane Stability/Structural Strength
27
Working Area Limiter
27
Load Charts
28
Work Site
28
Wind Forces
29
Wind Speeds
29
Lifting Operations
42
Counterweight
43
Outrigger Lift off
43
Multiple Crane Lifts
43
Tilt-Up Panel Lifting
43
Pile Driving and Extracting
44
Crane Equipment
44
Crane Inspection
44
Electrocution Hazard
45
Set-Up and Operation
46
Electrocution Hazard Devices
46
Electrical Contact
47
Special Operating Conditions and Equipment
47
Personnel Handling
47
Environmental Protection
48
Maintenance
49
Service and Repairs
49
Lubrication
50
Tires
50
Wire Rope
50
Hoist Rope
50
Sheaves
52
Batteries
52
Synthetic Hoist Rope
52
Engine
53
Transporting the Crane
53
Travel Operation
53
Work Practices
54
Personal Considerations
54
Crane Access
54
Job Preparation
55
Working
55
Lifting
56
Hand Signals
57
Boom Extension
59
Parking and Securing
59
Shut-Down
59
Cold Weather Operation
59
Jib
59
Temperature Effects on Hook Blocks
60
Temperature Effects on Hydraulic Cylinders
60
Crane Specific Information
62
Overload Inspection
62
Boom Inspection
63
Superstructure Inspection
65
Carrier Inspection
67
Controls and Indicators
70
Steering Column
70
Turn Signal Lever and Windshield Wiper/Washer/Horn Controls
71
Steering Column Tilt Lever
71
Park Brake Control Switch
71
Headlights Switch
71
Drive Axle Selector Switch
71
Hazard Lights Switch
71
Increment/Decrement Switch
71
Ignition Switch
71
Transmission Shift Lever
72
Cab Overhead Controls
72
Skylight Window Latch
72
Skylight Wiper and Wiper Motor
72
Skylight Sunscreen
72
Dome Light
72
Cab Circulating Fan
72
Right Side Window Latch
72
Overhead Control Panel
73
Skylight Wiper Switch
73
Heater/Air Conditioner Fan Speed Switch
73
Heater Control Switch
73
Air Conditioner Switch
73
Work Lights Switch
73
Crane Function Power Switch
73
Exhaust System Cleaning Switch
74
Diesel Particulate Filter
75
Inhibit Regeneration
75
Diesel Exhaust Fluid (Tier 4 Engines-2014 and Later Only)
75
High Exhaust System Temperature
75
Diesel Exhaust Fluid
75
Control Seat Assembly
76
Boom Lift/Main Hoist Control Lever (Dual Axis)
76
Swing/Telescope or Swing/Auxiliary Hoist Control Lever (Dual Axis)
77
Main Hoist Enable Switch
77
Boom up Bypass Switch (Optional)
77
Lift Function Enable Switch
77
Jog Dial
77
Outrigger Function Enable Switch
77
Differential Lock On/Off Switch (Optional)
77
Rear Steer Switch
77
Auxiliary Hoist Enable Switch (Optional)
77
Boom Telescope Enable Switch
77
Seat Slide Lever
78
Air Conditioner/Heater Climate Unit
78
Armrest Adjustment Knobs
78
Seat Height Adjustment Lever
78
Rated Capacity Limiter (RCL) Bypass Switch
78
Emergency Stop Switch
78
Level Indicator
78
Deadman Switches (Optional) (Dual Axis Joysticks Only)
78
Hoist High Speed Toggle Switches
78
Horn Button
78
Operating Procedures
79
Pre-Starting Checks
79
Cold Weather Operation
80
Engine Operation
81
Crane Travel Operation
82
General Crane Operation
88
Crane Functions
90
Stowing and Parking
95
Unattended Crane
95
Crane Control System (CCS)
96
Crane Control System (CCS) Display
96
Menu Control
96
Turntable Lock Control (Pin Type)
97
Sensors
97
CCS Main Screen Symbols and Icons
97
CCS Menu Screen
99
CCS Operation Display
101
Menu Screen
101
Rated Capacity Limiter (RCL) System
102
Mode of Operation
102
Outrigger Operation Menu
103
RCL Setup Wizard
105
Switch to RCL Home Screen Display
107
Foot Pedal Controls
108
360° Swing Lock Pedal
108
Swing Brake Pedal
108
Telescope Control Pedal (Optional)
108
Service Brake Pedal
108
Foot Throttle Pedal
108
Miscellaneous Controls and Indicators
108
Fuse Panel
108
Buzzer
108
RCL Emergency Override Switch (Non-CE Certified Cranes)
109
RCL Emergency Override Switch and Indicator (CE Certified Cranes)
109
RCL Internal Light Bar (Optional)
110
Strobe Light or Beacon (Optional) (Not
110
Backup Alarm
110
Emergency Exit
110
Appendix A: Crane Control System (CCS) Symbols and Icons
111
General
115
Installing Cable on the Hoist
115
Anti Two Block (A2B) Switch
116
Lock
116
Unlock
116
Before Operation
116
Cable Reeving
118
Dead-End Rigging/Wedge Sockets
122
Installing Wedge and Socket
122
Dead-End Rigging
123
Erecting and Stowing the Boom Extension
124
General Warnings
124
Erecting
124
Stowing
126
Setting the Offset
127
Changing Boom Extension from Telescoping Type to Fixed Type
127
Setting the Telescoping Extension Length
128
Counterweights
128
Section 5
131
General
131
Environmental Protection
131
Lubrication Intervals
131
Standard Lubricants
132
Arctic Conditions
133
Below -18°C (0°F)
133
Arctic Conditions down to -40°C (-40°F)
133
Surface Protection for Cylinder Rods
135
Wire Rope Lubrication
135
Lubrication Points
135
Cranelube
135
Safety
135
Steering and Suspension
136
Axles
138
Drive Train
140
Drive Train (Continued)
142
Outriggers
144
Turntable
146
Boom
148
Boom (Continued)
150
Hoist
152
Hydraulic
154
General
157
Instructions
157
Daily or 10 Hour Check List
157
Weekly or 50 Hour Check List
158
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Manitowoc Grove RT540E Specifications
General
Brand
Manitowoc
Model
Grove RT540E
Category
Construction Equipment
Language
English
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