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Mitsubishi S16R Series User Manual

Mitsubishi S16R Series
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10 TRANSPORTATION
Mitsubishi Diesel Engine S16R & S16R2 OPERATION & MAINTENANCE MANUAL
184
Pub. No. K29001-00320 Revision: 1
10 TRANSPORTATION
This chapter describes the transporting procedure of this engine.
Precautions on
Transportation
Obey the laws or regulations of each country where
this engine is used.
Engine - Lift
• When using the crane, the person who has
obtained the crane operator’s license and also
have a certificate of the skill training course for
slinging opearation must operate the crane.
• Also when using a mobile crane, the person must
have a mobile crane operator's license.
• Obey the corresponding laws and regulations.
The above-mentioned description is based on the
premise that this engine is used in Japan.
Obey the laws or regulations of each country where
this engine is actually used.
When transporting the engine on a
truck, consider the engine weight,
width and height to ensure safety.
Abide by road traffic law, road
vehicles act, vehicle restriction
ordinance and other pertinent laws.
* Operation of the truck disregarding the laws and
regulations may cause traffic accident or
damage to the devices.
Be extremely careful when
transporting the engine on rough
roads.
* Otherwise, a traffic accident such as rollover or
damage to the devices may occur.
When lifting up the engine, do not
allow the operators to stay under the
engine.
* Otherwise, if the wire breaks, the engine may
fall down, which could cause serious personal
injury.
The engine must be lifted only by an
operator who is qualified for a crane
and slinging works and also well
skilled.
* Otherwise, the engine may fall by an operation
error, which could cause serious personal injury
or damage to the devices.
To lift the engine, take the mass of the
engine and that of water remained in
the engine into account, and use wire
ropes, shackles, and slings which are
strong enough to support the weight.
* Otherwise, the engine may slip down, which
could cause serious personnel injury or damage
to the devices.
* Check the contract specifications for engine dry
mass.
Use sling/hoisting tools in accordance
with their instruction manual.
* Otherwise, the engine may slip down, which
could cause serious personnel injury or damage
to the devices.
Use the hangers of the engine only for
lifting the engine unit.
* If you use them when the engine is assembled
with the generator and additional devices, the
hanger may not be able to endure the mass and
may break. If the engine falls, serious personnel
injury or damage to the devices will occur.
Before lifting the engine, drain fuel,
engine oil and coolant.
* Otherwise, the hanger may not be able to
endure the mass and break. If the engine falls,
serious personnel injury or damage to the
devices may occur.
Lift the slings while keeping the angle
formed by the slings attached to the
hangers within 60°.
* If the angle is too large, excessive weight will be
imposed on the hanger, which could cause
damage to the hanger.

Table of Contents

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Mitsubishi S16R Series Specifications

General IconGeneral
Fuel TypeDiesel
Cooling SystemWater-cooled
Starting SystemElectric starter
Engine Type4-cycle, water-cooled, direct injection
AspirationTurbocharged, Intercooled
RotationCounter-clockwise (viewed from flywheel side)
Fuel SystemDirect injection
Lubrication SystemForced lubrication
Engine ModelS16R

Summary

FOREWORD

IMPORTANT INFORMATION

Intended Purpose and Use

Defines the engine's general purpose and suitable applications in industrial power generation.

General Safety Guidelines

Outlines general safety guidelines for operation, inspection, and maintenance by qualified personnel.

Safety of Work

Provides crucial advice for ensuring safety during engine operation, inspection, and maintenance.

User Company Responsibilities

Lists points for user companies to ensure safety management and handling of engine modifications.

About This Manual

Explains the manual's structure, content, and how to use it effectively.

WARRANTY PROVISIONS

CONTACT LIST

MODEL NAME

Location of Nameplate

Explains where to find the engine's nameplate and the information it contains.

SPECIFICATIONS - CHECK

Main Specifications

Presents key technical specifications for the S16R and S16R2 engine models in a table.

Detailed Specifications

Outlines categories for detailed engine specifications to be filled in by the user.

DEFINITION OF INTENDED PERSONS

STRUCTURE OF THIS MANUAL

LIST OF MODELS

UNIT OF MEASUREMENT

ABBREVIATIONS AND STANDARDS

SAFETY

General Information and Warnings

Provides safety instructions for preventing personal injury and highlights critical risks.

Warning Labels and Symbols

Explains the meanings of symbols used for warnings and the importance of legible labels.

Safety Cautions and Prohibitions

Lists guidelines for preventing injuries, accidents, and environmental pollution.

Emergency Preparedness

Details necessary preparations like fire-fighting equipment and emergency action plans.

Personal Protective Equipment

Stresses the importance of wearing appropriate PPE for various tasks to prevent injury.

Battery Safety Precautions

Provides critical safety guidelines for handling and charging the engine's battery.

OPERATION

Operation Outline and Daily Checks

Describes operation methods and daily checks for engine startup and environment.

Pre-operation Checks

Lists essential checks for fuel, coolant, oil, battery, and air systems before starting.

Engine Start-up Procedures

Outlines procedures for starting the engine using various starting systems.

Warm-up and Operation Guidelines

Explains the importance and procedure for warming up the engine and general operation.

Checking During Operation

Details checks to perform while the engine is running, noting abnormalities.

Cooling Operation and Stopping Procedures

Describes engine cooling before stopping and correct stopping procedures.

FUEL

Fuel Handling and Refill Precautions

Provides safety precautions for handling fuel, including static electricity and storage.

Fuel Quality Standards

Lists fuel properties and their required standards for engine operation.

ENGINE OIL

Engine Oil Selection and Grade

Details engine oil properties, quality standards, and recommendations for use.

Engine Oil Viscosity and Handling

Explains the relationship between temperature and viscosity, and safe handling.

COOLANT

Water and LLC Specifications

Specifies water quality standards and requirements for Long Life Coolant (LLC).

LLC Handling and Maintenance

Provides safety precautions for handling coolant and outlines LLC maintenance procedures.

LLC Concentration Measurement

Explains the procedure for measuring LLC concentration using a coolant tester.

SCHEDULED MAINTENANCE

Using the Maintenance Schedule

Guides users on how to utilize the scheduled maintenance program for safe operation.

Maintenance Schedules by Engine Use

Classifies maintenance tasks and intervals for continuous vs. emergency engine use.

Continuous Use Engine Maintenance

Lists scheduled maintenance tasks and intervals for engines used continuously.

Emergency Use Engine Maintenance

Lists scheduled maintenance tasks and intervals for emergency use engines.

INSPECTION AND MAINTENANCE

General Inspection and Preparation Precautions

Lists critical safety precautions to be followed before and during inspection/maintenance.

Engine Body Inspection (Belts and Dampers)

Covers visual checks of engine body components like belts and dampers.

Fuel System Maintenance (Filters, Bleeding)

Details inspection and maintenance of fuel filters, tanks, and bleeding procedures.

Engine Oil System Maintenance (Change, Refill, Check)

Outlines procedures for engine oil changes, refills, and level checks.

Cooling System Maintenance (Checks, Coolant Change)

Covers inspection of cooling system components and coolant replacement.

Air Cleaner and Pre-cleaner Service

Details checking and cleaning of air cleaner and pre-cleaner elements.

Electrical System Checks (Battery, Starter, Alternator)

Covers inspection of battery, starter motor, and alternator.

Air Starting System Checks

Details checks for air starting systems like air tanks and motors.

LONG-TERM STORAGE

Storing Engine in Inoperable Condition

Outlines procedures for storing the engine in an inoperable state for extended periods.

Storage Preparation and Procedures

Details rust-preventive measures and general preparation steps for storage.

Restarting After Storage

Provides a step-by-step procedure for safely restarting the engine after storage.

TRANSPORTATION

Transportation Precautions and Engine Lifting

Outlines safety precautions and legal requirements for transporting the engine and lifting procedures.

Engine Center of Gravity Information

Shows the center of gravity dimensions for S16R and S16R2 engine models.

TROUBLESHOOTING

Troubleshooting Precautions and Approach

Lists critical safety precautions and a systematic approach to troubleshooting.

Starting Problems

Details causes and remedies for engine starting failures.

Performance Issues (Smoke, Output)

Explains causes and solutions for engine output shortage and exhaust smoke.

Consumption and Temperature Issues

Identifies causes and remedies for excessive fuel/oil consumption and overheating.

Engine Stops and Thermo Switch Activation

Provides procedures for engine stops and responses to thermo switch activation.

AFTER-SALES SERVICE

Parts Supply and Repair Requests

Details parts supply periods, availability, and procedures for requesting repairs.

Inquiry Counter and Contact Information

Advises on contacting SME dealer for service and providing necessary engine details.

DISPOSAL

Fluid Disposal Precautions

Lists precautions for safe and legal disposal of engine fluids like fuel, oil, and coolant.

Engine Body and Other Waste Disposal

Provides guidance on disposal of engine bodies and other waste materials, ensuring compliance.

APPENDIX

Engine Oil Specifications and Limits

Lists detailed engine oil quality standards and service limits.

Coolant Specifications and Requirements

Specifies coolant requirements, quality standards, and LLC details.

LLC Abnormalities and Necessity

Explains why LLC is needed and potential problems from its misuse.

Revision History

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