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9926595 R01 - 2015-2016 RANGER EV Service Manual
© Copyright Polaris Industries Inc.
4.17
2. Elevate and safely support machine under footrest/
frame area.
WARNING
Serious injury may result if machine tips or falls. Be
sure machine is secure before beginning this service
procedure.
3. Remove wheel nuts and wheels.
4. Remove cotter pin (A) from ball joint castlenut.
5. Remove castle nut (B) and separate A-arm (C) from
ball joint stud.
6. Remove screws (D) and ball joint retaining plate (E).
7. Using ball joint removal/installation tool kit, remove
ball joint (F) from strut housing.
Ball Joint Tool:
2870871
• Install puller guide (G) with extension cap (H).
• Apply grease to extension cap and threads of puller
bolt to ease removal.
• Thread bolt (K) with nut (J) onto ball joint stud as
shown.
• Apply heat to ease removal.
• Hold bolt (K) and turn nut (J) clockwise until ball joint is
removed from strut housing.
•
8. To install new ball joint:
• Remove extension cap and attach puller guide using
short bolts provided in the kit.
• Insert new ball joint (L) into driver (M).
• Slide ball joint / driver assembly into guide.
• Apply heat to ease installation.
• Drive new joint into strut housing until fully seated.
BODY / STEERING / SUSPENSION
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