Suzuki GRAND VITARA Manual

5-ii Table of Contents
DTC P1777: TCM Lost Communication with
ECM (Reception Error) ...................................5A-66
DTC P1778: TCM Lost Communication with
BCM (Reception Error) ...................................5A-67
DTC P1874 4L Switch Circuit Malfunction
(Short) ............................................................. 5A-68
DTC P1875 4L Switch Circuit Malfunction
(Open) .............................................................5A-69
DTC P1878 Torque Converter Clutch
Shudder ..........................................................5A-71
DTC P2763 Torque Converter Clutch
(TCC) Circuit High........................................... 5A-71
DTC P2764 Torque Converter Clutch
(TCC) Circuit Low ........................................... 5A-73
Inspection of TCM and Its Circuits ....................5A-74
TCM Power and Ground Circuit Check.............5A-78
Repair Instructions ............................................5A-80
A/T Fluid Level Check ....................................... 5A-80
A/T Fluid Change .............................................. 5A-81
Manual Selector Assembly Components ..........5A-81
Manual Selector Assembly Removal and
Installation.......................................................5A-82
Select Lever Knob Installation........................... 5A-82
Manual Selector Assembly Inspection .............. 5A-82
“3” Position Switch Inspection ...........................5A-82
Select Cable Component ..................................5A-83
Select Cable Adjustment...................................5A-83
Transmission Range Sensor Removal and
Installation.......................................................5A-84
Transmission Range Sensor Inspection
and Adjustment ............................................... 5A-84
Key Interlock Cable Removal and
Installation.......................................................5A-85
Brake and key Interlock System Inspection ......5A-87
Mode Select Switch Inspection .........................5A-88
Input Shaft Speed Sensor Removal and
Installation.......................................................5A-88
Input Shaft Speed Sensor Inspection................5A-88
Output Shaft Speed Sensor Removal and
Installation.......................................................5A-89
Output Shaft Speed Sensor Inspection.............5A-89
Oil Cooler Hose and Pipe Components ............5A-90
Oil Cooler Hose and Pipes Removal and
Installation.......................................................5A-90
Solenoid Valves (Shift Solenoid-A, Shift
Solenoid-B, TCC Pressure Control
Solenoid and Pressure Control Solenoid
Removal and Installation.................................5A-91
Solenoid Valves (Shift Solenoid-A, Shift
Solenoid-B, TCC Pressure Control
Solenoid and Pressure Control Solenoid
Inspection........................................................5A-92
Transmission Fluid Temperature Sensor
Removal and Installation.................................5A-93
Transmission Fluid Temperature Sensor
Inspection........................................................5A-94
Transmission Control Module (TCM)
Removal and Installation.................................5A-95
A/T Relay Inspection ......................................... 5A-95
Automatic Transmission Unit Components ....... 5A-96
Automatic Transmission Assembly
Dismounting and Remounting.........................5A-97
Automatic Transmission Unit Disassembly .......5A-98
Oil Pump Components ....................................5A-103
Oil Pump Disassembly and Assembly ............5A-104
Oil Pump Inspection ........................................5A-104
Overdrive (Planetary Gear Side)
Components..................................................5A-106
Overdrive (Planetary Gear Side)
Disassembly and Assembly ..........................5A-106
Overdrive (Planetary Gear Side) Inspection ...5A-108
Overdrive (Case Side) Components ...............5A-109
Overdrive (Case Side) Disassembly and
Assembly.......................................................5A-110
Overdrive (Case Side) Inspection ...................5A-111
Forward Clutch Components ..........................5A-112
Forward Clutch Disassembly and Assembly...5A-112
Forward Clutch Inspection ..............................5A-114
Direct Clutch Components ..............................5A-115
Direct Clutch Disassembly and Assembly.......5A-115
Direct Clutch Inspection ..................................5A-117
Center Support Components ..........................5A-118
Center Support Disassembly and Assembly...5A-119
Center Support Inspection ..............................5A-122
Planetary Gears and Output Shaft
Components..................................................5A-123
Planetary Gears and Output Shaft
Disassembly and Assembly ..........................5A-124
Planetary Gears and Output Shaft
Inspection......................................................5A-125
Valve Body Assembly Components ................5A-126
Automatic Transmission Unit Assembly..........5A-126
Specifications...................................................5A-135
Tightening Torque Specifications....................5A-135
Special Tools and Equipment .........................5A-136
Recommended Service Material .....................5A-136
Special Tool ....................................................5A-136
Manual Transmission/Transaxle ............ 5B-1
General Description .............................................5B-1
Manual Transmission Construction.....................5B-1
Diagnostic Information and Procedures............5B-2
Manual Transmission Symptom Diagnosis .........5B-2
Repair Instructions ..............................................5B-3
Manual Transmission Assembly
Components......................................................5B-3
Gear Shift Control Lever Rear Case
Assembly Components .....................................5B-5
Gear Shift Lever Front Case Assembly
Components......................................................5B-6
Gear Shift Shaft and Fork Components ..............5B-7
Input Shaft Assembly, Output Shaft
Assembly and Countershaft Assembly
Components......................................................5B-8
Manual Transmission Oil Change .......................5B-9
Transmission Shift Control Lever Removal
and Installation ................................................5B-10
Transmission Shift Control Lever Inspection.....5B-10
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Suzuki GRAND VITARA Specifications

General

Brand	Suzuki
Model	GRAND VITARA
Category	Automobile
Language	English