Table of Contents 5-iii
Back Up Light Switch Removal and
Installation.......................................................5B-11
Back Up Light Switch Inspection....................... 5B-11
Gear Shift Control Lever Rear Case
Assembly Removal and Installation ................5B-11
Gear Shift Control Lever Rear Case
Assembly Disassembly and Reassembly .......5B-12
Gear Shift Control Lever Rear Case
Assembly Inspection ....................................... 5B-12
Gear Shift Lever Front Case Assembly
Removal and Installation.................................5B-12
Gear Shift Lever Front Case Assembly
Disassembly and Reassembly ........................5B-13
Gear Shift Lever Front Case Assembly
Inspection........................................................5B-14
Engine Rear Mounting Replacement ................5B-14
Manual Transmission Assembly
Dismounting and Remounting......................... 5B-14
Manual Transmission Unit Disassembly ........... 5B-17
Manual Transmission Unit Reassembly............5B-18
Locating Spring Inspection................................ 5B-21
Input Shaft Disassembly ...................................5B-21
Input Shaft Inspection ....................................... 5B-22
Input Shaft Reassembly.................................... 5B-23
Countershaft Disassembly and Assembly.........5B-25
Countershaft and Reverse Idle Gear
Inspection........................................................5B-28
Output Shaft Disassembly and Assembly .........5B-29
Output Shaft Inspection .................................... 5B-29
Manual Transmission Front Case
Disassembly and Assembly ............................ 5B-30
Manual Transmission Adapter Case
Disassembly and Assembly ............................ 5B-30
Specifications.....................................................5B-31
Tightening Torque Specifications...................... 5B-31
Special Tools and Equipment ...........................5B-32
Recommended Service Material .......................5B-32
Special Tool ......................................................5B-32
Clutch ....................................................... 5C-1
General Description .............................................5C-1
Clutch (Hydraulic Type) Construction .................5C-1
Component Location ...........................................5C-2
Clutch Fluid Pipe and Hose Location ..................5C-2
Diagnostic Information and Procedures............5C-2
Clutch (Hydraulic Type) Symptom
Diagnosis ..........................................................5C-2
Clutch Pedal Height Inspection ...........................5C-3
Clutch Pedal Free Travel Check .........................5C-3
Clutch Fluid Inspection........................................5C-3
Repair Instructions ..............................................5C-4
Clutch Pedal Position (CPP) Switch
Removal and Installation...................................5C-4
Clutch Pedal Position (CPP) Switch
Inspection and Adjustment................................5C-4
Clutch Fluid Pipe and Hose Removal and
Installation .........................................................5C-4
Clutch Fluid Pipe and Hose Inspection ...............5C-5
Clutch Master Cylinder Removal and
Installation .........................................................5C-5
Clutch Master Cylinder Inspection ......................5C-6
Clutch Operating Cylinder Assembly
Removal and Installation...................................5C-6
Clutch Cover, Clutch Disc and Flywheel
Components......................................................5C-7
Clutch Cover, Clutch Disc and Flywheel
Removal and Installation...................................5C-8
Clutch Cover, Clutch Disc and Flywheel
Inspection..........................................................5C-9
Specifications.....................................................5C-10
Tightening Torque Specifications......................5C-10
Special Tools and Equipment ...........................5C-10
Recommended Service Material .......................5C-10
Special Tool ......................................................5C-10
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