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GS500E
Suzuki GS500E User Manual
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18
GS50
0K
1/K
2 (’01
/’02-MO
D
EL
S) 18
-1
GS500K1/K2 (
’01/’02-MODELS)
NOTE
:
Aste
risk
ma
rk (*
) in
dicates
th
e n
ew s
peci
ficati
ons.
CONTENTS
SPECIFICATIONS
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....... 18- 2
SERVICE DATA
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....... 18- 3
338
340
Table of Contents
Table of Contents
2
Group Index
2
View of GS500E
3
General Information
4
Contents
4
Serial Number Locations
5
Fuel and Oil Recommendations
5
Break-In Procedures
6
Special Materials
7
Precautions and General Instructions
9
Replacement Parts
10
Asbestos Information
10
Specifications
11
Periodic Maintenance and Tune-Up Procedures
14
Periodic Maintenance Schedule
15
Lubrication Points
16
Battery Maintenance
17
Cylinder Head Maintenance
18
Exhaust Pipe and Muffler Maintenance
18
Air Cleaner Maintenance
19
Tappet Clearance Maintenance
19
Tappet Clearance Adjustment
20
Shim Selection Chart
22
Spark Plugs Maintenance
23
Recommended Spark Plug
23
Fuel Line
24
Engine Oil and Oil Filter Maintenance
24
Necessary Amount of Engine Oil
24
Carburetors Maintenance
25
Throttle Cable Play
25
Clutch Maintenance
25
Drive Chain Maintenance
26
Drive Chain Checking
27
Drive Chain Adjusting
27
Drive Chain Cleaning and Lubrication
27
Brakes Maintenance
28
Brake Fluid Level
28
Brake Pads Maintenance
29
Brake Pedal Height
29
Brake Light Switches
29
Air Bleeding from the Brake Fluid Circuit
30
Tires Maintenance
31
Tire Tread Condition
31
Tire Pressure
31
Steering Maintenance
32
Front Forks Maintenance
32
Rear Suspension Maintenance
32
Chassis Bolts and Nuts
33
Engine
35
Compression Test Procedure
36
Compression Pressure Check
36
Oil Pressure Check
37
Low Oil Pressure
37
High Oil Pressure
37
Oil Pressure Test Procedure
37
Engine Components Removable with Engine in Place
38
Engine Removal
39
Engine Reinstallation
44
Engine Disassembly
45
Engine Components Inspection and Service
54
Cylinder Head Service
54
Cylinder Head Distortion
55
Valve Stem Runout
55
Valve Head Radial Runout
55
Valve Face Wear
56
Valve Guide-Valve Stem Clearance
56
Valve Stem Wear
56
Valve Guide Service
56
Valve Seat Width
57
Valve Seat Service
58
Valve Springs
59
Camshafts
61
Cam Wear
61
Camshaft Journal Wear
62
Camshaft Runout
63
Cam Sprocket
63
Cam Chain Tensioner
63
Cylinder Bore
64
Cam Chain Length
64
Cylinder Distortion
64
Cam Chain Guide
64
Piston Diameter
65
Piston-Cylinder Clearance
65
Piston Ring-Groove Clearance
65
Piston Ring End Gap
66
Oversize Piston Ring
66
Oversize Oil Ring / Side Rail
66
Conrod Big End Side Clearance
67
Piston Pin Diameter
67
Conrods - Conrod Small End I.D.
67
Piston Pin Bore
67
Conrod-Crank Pin Bearing Selection
68
Bearing Selection Table
69
Conrod I.D. Specification
69
Crank Pin O.D. Specification
69
Bearing Assembly
70
Bearing Thickness Specification
70
Crankshaft and Counter-Balancer Sharft
71
Crankcase-Crankshaft and Counter-Balancer Bearing Selection
71
Crankshaft Runout
73
Counter-Balancer Shaft Disassembly
73
Crankshaft Thrust Bearing
73
Counter-Balancer Shaft Reassembly
74
Clutch Drive and Drive Plates
75
Clutch Spring Free Length
75
Clutch Release Bearing
75
Oil Pump
76
Starter Clutch Disassembly
76
Starter Clutch Reassembly
76
Transmission Gears Disassembly
77
Transmission Gears Reassembly
78
Location of Small Parts
79
Gearshift Fork-Groove Clearance
80
Engine Reassembly
81
Oil Orifice Location
82
Fuel and Lubrication System
96
Fuel Tank and Fuel Cock Diagram
97
Fuel Tank and Fuel Cock Inspection and Cleaning
97
Carburetor Construction
98
Fuel and Lubrication System Specifications
99
Carburetor I.D. No. Location
100
Diaphragm and Piston Operation
101
Slow System
102
Main System
103
Starter System
104
Float System
104
Fuel System
105
Carburetor Reassembly and Remounting
106
Carburetor Inspection and Adjustment
106
Needle Valve Inspection
106
Float Height Adjustment
106
Balance or Carburetors
107
Calibrating each Gauge
107
Balancing Carburetors
108
Lubrication System
109
Oil Sump Filter
109
Engine Lubrication System Chart
110
Engine Lubrication System View
111
Electrical System
112
Charging System Description
113
Function of Regulator
113
AC Generator Continuity Check
115
AC Generator No-Load Performance
115
Charging Output Check
115
Regulator/Rectifier
116
Ignition System Description
117
Ignition System Inspection
118
Ignition Coil (Checking with Electro Tester)
118
Ignition Coik (Checking with Pocket Tester)
118
Signal Generator (Checking with Pocket Tester)
118
Spark Plug
119
Ignitor Unit (Checking with Digital Ignitor Checker)
120
Starter System Description
122
Starter Removal and Disassembly
122
Starter Motor Inspection
123
Carbon Brush
123
Commutator
123
Armature Coil
124
Starter Motor Reassembly
124
O-Ring
124
Housing End
124
Side-Stand/Ignition Interlock System Description
125
Starter Relay Inspection
125
Interlock System Inspection
127
Diode
127
Neutral Switch
127
Side-Stand/Ignition Interlock Relay
127
Combination Meter Removal and Disassembly
128
Combination Meter Inspection
129
Tail/Brake Light Exploded View
130
Headlight Exploded View
130
Lamps
130
Switches
131
Turn Signal Light Exploded View
131
Oil Pressure Switch
131
Starter Relay
132
Side-Stand Relay
132
Turn Signal Relay
132
Battery Servicing
133
Filling Electrolyte
133
Battery Initial Charging
133
Battery Specifications
133
Recharging Operation Based on S.G. Reading
134
Battery Servicing Life
135
Chassis
136
Front Wheel Exploded View
137
Front Wheel Removal
137
Speedometer Gear Box Dust Seal Inspection and Disassembly
138
Wheel Inspection
139
Axle Shaft Inspection
139
Wheel Bearing Inspection
139
Front Wheel Reassembly and Remounting
140
Wheel Bearing
140
Brake Disc
141
Speedometer Gearbox
141
Brake Caliper
141
Axle Shaft
142
Front Brake Pad Replacement
143
Front Brake Exploded View
143
Caliper Removal and Disassembly
144
Caliper and Disc Inspection
145
Piston Inspection
145
Rubber Parts Inspection
145
Disc Inspection
145
Caliper Reassembly and Remounting
146
Caliper Bolts
146
Master Cylinder Removal and Disassembly
146
Master Cylinder Reassembly and Remounting
147
Master Cylinder Inspection
147
Front Fork Exploded View
149
Front Fork Removal
149
Front Fork Disassembly
150
Front Fork Inspection
152
Front Fork Reassembly and Remounting
152
Inner and Outer Tube Inspection
152
Fork Spring Inspection
152
Fork Oil
153
Outer Tube Metal, Oil Seal and Dust Seal
153
Damper Rod Bolt
153
Inner Tube
154
Clamp Bolts and Nuts
154
Steering Exploded View
155
Steering Removal
155
Steering Disassembly
156
Steering Inspection
156
Stem Nut
157
Outer Races
157
Steering Reassembly and Remounting
157
Steering Tension Adjustment
158
Handlebar Holder
158
Ignition Switch
159
Rear Brake Exploded View
160
Brake Pad Replacement
160
Caliper Removal and Disassembly (Rear)
161
Caliper Reassembly and Remounting (Rear)
162
Caliper Bolts (Rear)
162
Master Cylinder Removal and Disassembly (Rear)
163
Master Cylinder Inspection (Rear)
164
Cylinder, Piston and Cup Set Inspection
164
Master Cylinder Reassembly and Remounting (Rear)
165
Rear Wheel Exploded View
166
Rear Wheel Removal
166
Axle Shaft Inspection
168
Rear Wheel Inspection
168
Wheel and Sprocket Drum Bearings Inspection
168
Rear Wheel Inspection and Disassembly
168
Rear Wheel Reassembly and Remounting
169
Damper Inspection
169
Rear Wheel Bearing
169
Sprocket Drum Bearing and Sprocket
170
Brake Disc Check
171
Tire and Wheel
172
Tire Removal
172
Valve Inspection
174
Wheel Check
174
Tire Inspection
174
Valve Installation
175
Tire Mounting
175
Rear Suspension
177
Swingarm Exploded View
177
Shock Absorber and Cushion Lever Exploded View
178
Shock Absorber and Cushion Lever Removal
179
Shock Absorber and Cushion Lever Inspection
180
Swingarm Pivot Shaft Check
181
Shock Absorber and Cushion Lever Disassembly
181
Cushion Lever Rod
182
Chassis: Reassembly Information
183
Chassis Reassembly and Remounting
184
Final Inspection and Adjustment
186
Shock Absorber Spring Pre-Load
186
Service Information
187
Troubleshooting - Engine
188
Troubleshooting - Carburetor
190
Troubleshooting - Electrical
191
Troubleshooting - Battery
192
Troubleshooting - Chassis
193
Troubleshooting - Brakes
194
Wiring Diagram for USA and Canada Models
195
Wiring Diagram for Other Models
196
Wire Harness, Cable and Hose Routing
197
Wire Routing
197
Engine Lead Wires
199
High Tension Cord Routing
200
Cable Routing
201
Speedometer Cable Routing
202
Front Brake Hose Routing
203
Rear Brake Hose Routing
204
Battery Breather Hose Routing
205
Fuel Hose, Vacuum Hose and Air Vent Hose Routing
206
Fuel Hose Routing
207
Fuel Hose, Air Cleaner Water Drain Hose and Fuel Tank Water Drain Hose Routing
208
Seat Lock Cable Routing
209
Canister Hose Routing (for Califorinia Model)
210
Special Tools
211
Tightening Torque - Engine
214
Tightening Torque - Chassis
215
Tightening Torque - Other Bolts and Nuts
216
Service Data - Valve + Guide
217
Service Data - Camshaft + Cylinder Head
217
Service Data - Cylinder + Piston + Piston Ring
218
Service Data - Clutch
219
Service Data - Conrdod + Crankshaft + Balancer
219
Service Data - Oil Pum
219
Service Data - Transmission + Drive Chain
220
Service Data - Carburetor
220
Service Data - Electrical
222
Service Data - Wattage
222
Service Data - Brake + Wheel
223
Service Data - Suspension
224
Service Data - Tire Pressure
224
Service Data - Fuel + Oil
224
Emission Control Information
225
Emission Control Carburetor Components
226
Evaporative Emisson Control System (for California Model) Diagram
227
Canister Hose Routing (for California Model) Diagram
228
GS500EL ('90-Model)
229
GS500EL ('90-Model) Specifications
230
GS500EL ('90-Model) Service Data - Valve + Guide
232
GS500EL ('90-Model) Service Data - Camshaft + Cylinder Head
232
GS500EL ('90-Model) Service Data - Cylinder + Piston + Piston Ring
233
GS500EL ('90-Model) Service Data - Clutch
234
GS500EL ('90-Model) Service Data - Conrod + Crankshaft + Balancer
234
GS500EL ('90-Model) Service Data - Oil Pump
234
GS500EL ('90-Model) Service Data - Transmission + Drive Chain
235
GS500EL ('90-Model) Service Data - Carburetor
235
GS500EL ('90-Model) Service Data - Electrical
237
GS500EL ('90-Model) Service Data - Wattage
237
GS500EL ('90-Model) Service Data - Brake + Wheel
238
GS500EL ('90-Model) Service Data - Fuel + Oil
239
GS500EL ('90-Model) Service Data - Tire Pressure
239
GS500EL ('90-Model) Service Data - Suspension
239
GS500EL Wiring Diagram - for USA and Canada Models
240
GS500EL Wiring Diagram - for Other Models
241
GS500EL Wire Routing
242
GS500EL Cable Routing
244
GS500EM ('91-Model)
245
GS500EM ('91-Model) Specifications
246
GS500EM ('91-Model) Service Data - Valve + Guide
247
GS500EM ('91-Model) Service Data - Camshaft + Cylinder Head
247
GS500EM ('91-Model) Service Data - Cylinder + Piston + Piston Ring
248
GS500EM ('91-Model) Service Data - Conrod + Crankshaft + Balancer
249
GS500EM ('91-Model) Service Data - Oil Pump
249
GS500EM ('91-Model) Service Data - Clutch
249
GS500EM ('91-Model) Service Data - Transmission + Drive Chain
250
GS500EM ('91-Model) Service Data - Carburetor
250
GS500EM ('91-Model) Service Data - Electrical
252
GS500EM ('91-Model) Service Data - Wattage
252
GS500EM ('91-Model) Service Data - Brake + Wheel
253
GS500EM ('91-Model) Service Data - Fuel + Oil
254
GS500EM ('91-Model) Service Data - Tire Pressure
254
GS500EM ('91-Model) Service Data - Suspension
254
GS500EM ('91-Model) Wire Routing
255
GS500EN ('92-Model)
256
GS500EN ('92-Model) Specifications
257
GS500EN ('92-Model) Service Data - Valve + Guide
258
GS500EN ('92-Model) Service Data - Camshaft + Cylinder Head
258
GS500EN ('92-Model) Service Data - Cylinder + Piston + Piston Ring
259
GS500EN ('92-Model) Service Data - Clutch
260
GS500EN ('92-Model) Service Data - Oil Pump
260
GS500EN ('92-Model) Service Data - Conrod + Crankshaft + Balancer
260
GS500EN ('92-Model) Service Data - Transmission + Drive Chain
261
GS500EN ('92-Model) Service Data - Carburetor
261
GS500EN ('92-Model) Service Data - Electrical
263
GS500EN ('92-Model) Service Data - Wattage
263
GS500EN ('92-Model) Service Data - Brake + Wheel
264
GS500EN ('92-Model) Service Data - Suspension
264
GS500EN ('92-Model) Service Data - Fuel + Oil
265
GS500EN ('92-Model) Service Data - Tire Pressure
265
GS500EN ('92-Model) Service Data - Wiring Diagram (for Australian Model)
266
GS500EN ('92-Model) Service Data - Speedometer Cable Routing
267
GS500EP ('93-Model)
268
GS500EP ('93-Model) Specifications
269
GS500EP ('93-Model) Service Data - Valve + Guide
270
GS500EP ('93-Model) Service Data - Camshaft + Cylinder Head
270
GS500EP ('93-Model) Service Data - Cylinder + Piston + Piston Ring
271
GS500EP ('93-Model) Service Data - Clutch
272
GS500EP ('93-Model) Service Data - Oil Pump
272
GS500EP ('93-Model) Service Data - Conrod + Crankshaft + Balancer
272
GS500EP ('93-Model) Service Data - Transmission + Drive Chain
273
GS500EP ('93-Model) Service Data - Carburetor
273
GS500EP ('93-Model) Service Data - Electrical
276
GS500EP ('93-Model) Service Data - Wattage
276
GS500EP ('93-Model) Service Data - Brake + Wheel
277
GS500EP ('93-Model) Service Data - Suspension
277
GS500EP ('93-Model) Service Data - Fuel + Oil
278
GS500EP ('93-Model) Service Data - Tire Pressure
278
GS500ER ('94-Model)
279
GS500ER ('94-Model) Specifications
280
GS500ER ('94-Model) Service Data - Valve + Guide
281
GS500ER ('94-Model) Service Data - Camshaft + Cylinder Head
281
GS500ER ('94-Model) Service Data - Cylinder + Piston + Piston Ring
282
GS500ER ('94-Model) Service Data - Conrod + Crankshaft + Balancer
283
GS500ER ('94-Model) Service Data - Oil Pump
283
GS500ER ('94-Model) Service Data - Clutch
283
GS500ER ('94-Model) Service Data - Transmission + Drive Chain
284
GS500ER ('94-Model) Service Data - Carburetor
284
GS500ER ('94-Model) Service Data - Electrical
287
GS500ER ('94-Model) Service Data - Wattage
287
GS500ER ('94-Model) Service Data - Brake + Wheel
288
GS500ER ('94-Model) Service Data - Suspension
288
GS500ER ('94-Model) Service Data - Tire Pressure
289
GS500ER ('94-Model) Service Data - Fuel + Oil
289
GS500ES ('95-Model)
290
GS500ES ('95-Model) Specifications
291
GS500ES ('95-Model) Service Data - Valve + Guide
292
GS500ES ('95-Model) Service Data - Camshaft + Cylinder Head
292
GS500ES ('95-Model) Service Data - Cylinder + Piston + Piston Ring
293
GS500ES ('95-Model) Service Data - Conrod + Crankshaft + Balancer
294
GS500ES ('95-Model) Service Data - Oil Pump
294
GS500ES ('95-Model) Service Data - Clutch
294
GS500ES ('95-Model) Service Data - Transmission + Drive Chain
295
GS500ES ('95-Model) Service Data - Carburetor
295
GS500ES ('95-Model) Service Data - Wattage
298
GS500ES ('95-Model) Service Data - Electrical
298
GS500ES ('95-Model) Service Data - Brake + Wheel
299
GS500ES ('95-Model) Service Data - Suspension
299
GS500ES ('95-Model) Service Data - Tire Pressure
300
GS500ES ('95-Model) Service Data - Fuel + Oil
300
GS500ES ('95-Model) Carburetor
301
GS500ES ('95-Model) - Pilot Screw Removal and Installation
301
GS500ET ('96-Model)
302
GS500ET ('96-Model) Specifications
303
GS500ET ('96-Model) Service Data - Valve + Guide
304
GS500ET ('96-Model) Service Data - Camshaft + Cylinder Head
304
GS500ET ('96-Model) Service Data - Cylinder + Piston + Piston Ring
305
GS500ET ('96-Model) Service Data - Conrod + Crankshaft + Balancer
306
GS500ET ('96-Model) Service Data - Oil Pump
306
GS500ET ('96-Model) Service Data - Clutch
306
GS500ET ('96-Model) Service Data - Transmission + Drive Chain
307
GS500ET ('96-Model) Service Data - Carburetor
307
GS500ET ('96-Model) Service Data - Wattage
308
GS500ET ('96-Model) Service Data - Electrical
308
GS500ET ('96-Model) Service Data - Brake + Wheel
309
GS500ET ('96-Model) Service Data - Suspension
309
GS500ET ('96-Model) Service Data - Tire Pressure
310
GS500ET ('96-Model) Service Data - Fuel + Oil
310
GS500ET ('96-Model) Front Brake
311
GS500ET ('96-Model) Brake Pad Inspection
311
GS500ET ('96-Model) Caliper Interchangeability
312
GS500ET ('96-Model) Caliper Removal and Disassembly
312
GS500ET ('96-Model) Brake Pad Replacement
312
GS500EV ('97-Model)
313
GS500EV ('97-Model) Specifications
314
GS500EV ('97-Model) Service Data - Valve + Guide
315
GS500EV ('97-Model) Service Data - Camshaft + Cylinder Head
316
GS500EV ('97-Model) Service Data - Cylinder + Piston + Piston Ring
316
GS500EV ('97-Model) Service Data - Conrod + Crankshaft + Balancer
317
GS500EV ('97-Model) Service Data - Oil Pump
317
GS500EV ('97-Model) Service Data - Clutch
318
GS500EV ('97-Model) Service Data - Transmission + Drive Chain
318
GS500EV ('97-Model) Service Data - Carburetor
319
GS500EV ('97-Model) Service Data - Electrical
320
GS500EV ('97-Model) Service Data - Wattage
321
GS500EV ('97-Model) Service Data - Brake + Wheel
321
GS500EV ('97-Model) Service Data - Suspension
322
GS500EV ('97-Model) Service Data - Tire Pressure
322
GS500EV ('97-Model) Service Data - Fuel + Oil
323
GS500EV ('97-Model) Wiring Diagram for USA and Canada Models
324
GS500EV ('97-Model) Wiring Diagram for Australia Model
325
GS500EV ('97-Model) Wiring Diagram for Other Models
326
GS500EW/X/Y ('98/'99/'00-Models)
327
GS500EW/X/Y ('98/'99/'00-Models) Specifications
328
GS500EW/X/Y ('98/'99/'00-Models) Service Data - Valve + Guide
329
GS500EW/X/Y ('98/'99/'00-Models) Service Data - Camshaft + Cylinder Head
330
GS500EW/X/Y ('98/'99/'00-Models) Service Data - Cylinder + Piston + Piston Ring
330
GS500EW/X/Y ('98/'99/'00-Models) Service Data - Conrod + Crankshaft + Balancer
331
GS500EW/X/Y ('98/'99/'00-Models) Service Data - Oil Pump
331
GS500EW/X/Y ('98/'99/'00-Models) Service Data - Clutch
332
GS500EW/X/Y ('98/'99/'00-Models) Service Data - Transmission + Drive Chain
332
GS500EW/X/Y ('98/'99/'00-Models) Service Data - Carburetor
333
GS500EW/X/Y ('98/'99/'00-Models) Service Data - Electrical
335
GS500EW/X/Y ('98/'99/'00-Models) Service Data - Wattage
335
GS500EW/X/Y ('98/'99/'00-Models) Service Data - Brake + Wheel
336
GS500EW/X/Y ('98/'99/'00-Models) Service Data - Suspension
337
GS500EW/X/Y ('98/'99/'00-Models) Service Data - Tire Pressure
337
GS500EW/X/Y ('98/'99/'00-Models) Service Data - Fuel + Oil
338
GS500K1/K2 ('01/'02-Models)
339
GS500K1/K2 ('01/'02-Models) Specifications
340
GS500K1/K2 ('01/'02-Models) Service Data - Valve + Guide
341
GS500K1/K2 ('01/'02-Models) Service Data - Camshaft + Cylinder Head
342
GS500K1/K2 ('01/'02-Models) Service Data - Cylinder + Piston + Piston Ring
342
GS500K1/K2 ('01/'02-Models) Service Data - Conrod + Crankshaft + Balancer
343
GS500K1/K2 ('01/'02-Models) Service Data - Oil Pump
343
GS500K1/K2 ('01/'02-Models) Service Data - Clutch
344
GS500K1/K2 ('01/'02-Models) Service Data - Transmission + Drive Chain
344
GS500K1/K2 ('01/'02-Models) Service Data - Carburetor
345
GS500K1/K2 ('01/'02-Models) Service Data - Electrical
346
GS500K1/K2 ('01/'02-Models) Service Data - Wattage
346
GS500K1/K2 ('01/'02-Models) Service Data - Brake + Wheel
347
GS500K1/K2 ('01/'02-Models) Service Data - Suspension
348
GS500K1/K2 ('01/'02-Models) Service Data - Tire Pressure
348
GS500K1/K2 ('01/'02-Models) Service Data - Fuel + Oil
349
GS500K3 ('03-Model)
350
GS500K3 ('03-Model) Specifications
351
Dimensions and Dry Mass
351
Drive Train
351
GS500K3 ('03-Model) Service Data - Valve + Guide
353
GS500K3 ('03-Model) Service Data - Cylinder + Piston + Piston Ring
354
GS500K3 ('03-Model) Service Data - Camshaft + Cylinder Head
354
GS500K3 ('03-Model) Service Data - Conrod + Crankshaft + Balancer
355
GS500K3 ('03-Model) Service Data - Oil Pump
355
GS500K3 ('03-Model) Service Data - Clutch
356
GS500K3 ('03-Model) Service Data - Transmission + Drive Chain
356
GS500K3 ('03-Model) Service Data - Carburetor
357
GS500K3 ('03-Model) Service Data - Electrical
358
GS500K3 ('03-Model) Service Data - Wattage
358
GS500K3 ('03-Model) Service Data - Brake + Wheel
359
GS500K3 ('03-Model) Service Data - Suspension
360
GS500K3 ('03-Model) Service Data - Tire Pressure
360
GS500K3 ('03-Model) Service Data - Fuel + Oil
361
GS500K3 ('03-Model) Front Brake Master Cylinder Removal and Disassembly
362
GS500K3 ('03-Model) Front Brake Master Cylinder Inspection
363
GS500K3 ('03-Model) Front Brake Master Cylinder Reassembly and Remounting
364
GS500K3 ('03-Model) Ignition System Description
366
GS500K3 ('03-Model) Ignition System Troubleshooting
367
GS500K3 ('03-Model) Ignition Coil Primary Peak Voltage
368
GS500K3 ('03-Model) Signal Generator
369
GS500K3 ('03-Model) Signal Generator Peak Voltage
370
GS500K3 ('03-Model) Signal Generator Resistance
370
GS500K3 ('03-Model) Regulator/Rectifier
371
GS500K3 ('03-Model) Combination Meter Inspection
372
GS500K3 ('03-Model) Turn Signal Light: Bulb Replacement
373
Wiring Diagram for GS500HK3/GS500HUK3 P-19
374
Wiring Diagram for GS500HK3/GS500UK3 P-02, 19, 54
375
Wiring Diagram for GS500 P-24, 28
376
GS500K3 ('03-Model) Wire Routing
377
GS500K4/FK4 ('04-Model)
379
GS500K4/FK4 ('04-Model): Country and Area Codes
380
GS500K4/FK4 ('04-Model) Specifications
381
GS500K4/FK4 ('04-Model) Service Data - Valve + Guide
383
GS500K4/FK4 ('04-Model) Service Data - Camshaft + Cylinder Head
384
GS500K4/FK4 ('04-Model) Service Data - Cylinder + Piston + Piston Ring
384
GS500K4/FK4 ('04-Model) Service Data - Conrod + Crankshaft + Balancer
385
GS500K4/FK4 ('04-Model) Service Data - Oil Pump
385
GS500K4/FK4 ('04-Model) Service Data - Clutch
386
GS500K4/FK4 ('04-Model) Service Data - Transmission + Drive Chain
386
GS500K4/FK4 ('04-Model) Service Data - Carburetor
387
GS500K4/FK4 ('04-Model) Service Data - Electrical
388
GS500K4/FK4 ('04-Model) Service Data - Wattage
388
GS500K4/FK4 ('04-Model) Service Data - Brake + Wheel
389
GS500K4/FK4 ('04-Model) Service Data - Fuel + Oil
390
GS500K4/FK4 ('04-Model) Service Data - Suspension
390
GS500K4/FK4 ('04-Model) Service Data - Tire Pressure
390
Specifications
390
GS500K4/FK4 ('04-Model) Tightening Torque - Engine
391
GS500K4/FK4 ('04-Model) Tightening Torque - Chassis
392
GS500K4/FK4 ('04-Model) Periodic Maintenance Chart
393
GS500K4/FK4 ('04-Model) Lower Crankcase
394
Cowling (for GS500F)
395
GS500K4/FK4 ('04-Model) Front Fork Diagram
396
GS500K4/FK4 ('04-Model) Front Fork Removal
396
GS500K4/FK4 ('04-Model) Front Fork Disassembly
397
GS500K4/FK4 ('04-Model) Damper Rod Ring Inspection
398
GS500K4/FK4 ('04-Model) Inner and Outer Tubes Inspection
398
GS500K4/FK4 ('04-Model) Fork Spring Inspection
399
GS500K4/FK4 ('04-Model) Fron Fork Reassembly
399
GS500K4/FK4 ('04-Model) Damper Rod
400
GS500K4/FK4 ('04-Model) Fork Oil
400
GS500K4/FK4 ('04-Model) Front Fork Installation
401
Wiring Diagram - GS500K4/UK4 (P-02, 09, 19, 54), GS500FK4/FUK4 (P-02, 19, 54)
402
Gs500K4 (P-24, 28)
403
Wiring Diagram - GS500K4 (P-24, 28)
403
Gs500Fk4 (P-03, 24, 28, 33)
404
Wiring Diagram - GS500FK4 (P-03, 24, 28, 33)
404
GS500K4/FK4 ('04-Model) Wiring Harness Routing
405
Wiring Harness and Hose Routing
405
Wiring Harness Routing (for GS500F)
407
Oil Cooler Hose Routing (for GS500F)
408
GS500K4/FK4 ('04-Model) Carburetor and Air Cleaner Hose Routing
409
GS500K4/FK4 ('04-Model) Pair (Air Supply) System Hose Routing
410
Front Brake Hose Routing (for GS500F)
411
Front Turn Signal Light Installation (for GS500F)
412
GS500K5/UK5/FK5/FUK5 ('05-Model)
413
GS500K5/UK5/FK5/FUK5 ('05-Model) Specifications
414
GS500K5/UK5/FK5/FUK5 ('05-Model) Service Data - Valve + Guide
416
GS500K5/UK5/FK5/FUK5 ('05-Model) Service Data - Camshaft + Cylinder Head
417
GS500K5/UK5/FK5/FUK5 ('05-Model) Service Data - Cylinder + Piston + Piston Ring
417
GS500K5/UK5/FK5/FUK5 ('05-Model) Service Data - Conrod + Crankshaft + Balancer
418
GS500K5/UK5/FK5/FUK5 ('05-Model) Service Data - Oil Pump
418
GS500K5/UK5/FK5/FUK5 ('05-Model) Service Data - Clutch
419
GS500K5/UK5/FK5/FUK5 ('05-Model) Service Data - Transmission + Drive Chain
419
GS500K5/UK5/FK5/FUK5 ('05-Model) Service Data - Carburetor
420
GS500K5/UK5/FK5/FUK5 ('05-Model) Service Data - Electrical
421
GS500K5/UK5/FK5/FUK5 ('05-Model) Service Data - Wattage
421
GS500K5/UK5/FK5/FUK5 ('05-Model) Service Data - Brake + Wheel
422
GS500K5/UK5/FK5/FUK5 ('05-Model) Service Data - Suspension
423
GS500K5/UK5/FK5/FUK5 ('05-Model) Service Data - Tire Pressure
423
GS500K5/UK5/FK5/FUK5 ('05-Model) Service Data - Fuel + Oil
423
GS500K6/UK6/FK6/FUK6 ('06-Model)
424
GS500K6/UK6/FK6/FUK6 ('06-Model) Specifications
425
GS500K6/UK6/FK6/FUK6 ('06-Model) Service Data - Valve + Guide
427
GS500K6/UK6/FK6/FUK6 ('06-Model) Service Data - Camshaft + Cylinder Head
428
GS500K6/UK6/FK6/FUK6 ('06-Model) Service Data - Cylinder + Piston + Piston Ring
428
GS500K6/UK6/FK6/FUK6 ('06-Model) Service Data - Conrod + Crankshaft + Balancer
429
GS500K6/UK6/FK6/FUK6 ('06-Model) Service Data - Oil Pump
429
GS500K6/UK6/FK6/FUK6 ('06-Model) Service Data - Clutch
430
GS500K6/UK6/FK6/FUK6 ('06-Model) Service Data - Transmission + Drive Chain
430
GS500K6/UK6/FK6/FUK6 ('06-Model) Service Data - Carburetor
431
GS500K6/UK6/FK6/FUK6 ('06-Model) Service Data - Electrical
432
GS500K6/UK6/FK6/FUK6 ('06-Model) Service Data - Wattage
432
GS500K6/UK6/FK6/FUK6 ('06-Model) Service Data - Brake + Wheel
433
GS500K6/UK6/FK6/FUK6 ('06-Model) Service Data - Fuel + Oil
434
GS500K6/UK6/FK6/FUK6 ('06-Model) Service Data - Suspension
434
GS500K6/UK6/FK6/FUK6 ('06-Model) Service Data - Tire Pressure
434
GS500K6/UK6/FK6/FUK6 ('06-Model) Starter Button
435
Wiring Diagram GS500K6/FK6 (for P-02, 09, 19, 54)
436
Wiring Diagram GS500K6 (for P-24, 28)
437
GS500FK6 (for P-03, 24, 28, 33)
438
Wiring Diagram GS500FK6 (for P-03, 24, 28, 33)
438
5
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Suzuki GS500E Specifications
General
Brand
Suzuki
Model
GS500E
Category
Motorcycle
Language
English
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