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GS500K4/FK4 (’04-MODEL) 20-1

CONTENTS

GS500K4/FK4 (’04-MODEL)

SPECIFICATIONS ..................................................................................... 20- 3

SERVICE DATA ......................................................................................... 20- 5

TIGHTENING TORQUE ............................................................................. 20-13

ENGINE ............................................................................................... 20-13

CHASSIS ............................................................................................. 20-14

PERIODIC MAINTENANCE CHART ......................................................... 20-15

LOWER CRANKCASE .............................................................................. 20-16

COWLING (For GS500F) .......................................................................... 20-17

FRONT FORK ............................................................................................ 20-18

REMOVAL ........................................................................................... 20-18

DISASSEMBLY ................................................................................... 20-19

INSPECTION ....................................................................................... 20-20

REASSEMBLY .................................................................................... 20-21

INSTALLATION ................................................................................... 20-23

WIRING DIAGRAM .................................................................................... 20-24

GS500K4/UK4 (P-02, 09, 19, 54) ........................................................ 20-24

GS500FK4/FUK4 (P-02, 19, 54) .......................................................... 20-24

GS500K4 (P-24, 28) ............................................................................ 20-25

GS500FK4 (P-03, 24, 28, 33) .............................................................. 20-26

WIRING HARNESS AND HOSE ROUTING .............................................. 20-27

WIRING HARNESS ROUTING ........................................................... 20-27

WIRING HARNESS ROUTING (For GS500F) .................................... 20-29

OIL COOLER HOSE ROUTING (For GS500F) .................................. 20-30

CARBURETOR AND AIR CLEANER HOSE ROUTING .................... 20-31

PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING ............................... 20-32

FRONT BRAKE HOSE ROUTING (For GS500F) .............................. 20-33

FRONT TURN SIGNAL LIGHT INSTALLATION (For GS500F) ............... 20-34

FOREWORD

This chapter describes service data, service specifications and servicing procedures which dif-

fer from those of the GS500K3 (’03-MODEL).

NOTE:

* Any difference between the GS500K3 (’03-model) and GS500/FK4 (’04-model) in

specifications and service data are clearly indicated with an asterisk (*).

* Please refer to the chapter 1 through 19 for details which are not given in this chapter.

Suzuki GS500E User Manual

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