10-12 TRANSMISSION AND CRANKSHAFT
• Apply transmission oil to the following parts:
gearshift forks, gearshift shafts, gearshift cam.
• Install the gearshift forks 3, 4, 5.
NOTE:
Each fork differs in shape.
• Install the gearshift cam 6 and gearshift shafts 7, 8.
NOTE:
Turn the gearshift cam to the neutral position and confirm that
the driveshaft and countershaft turn without resistance.
CRANKCASE REASSEMBLY
• Fit the dowel pins and new gasket.
• Fit the right crankcase half on the left crankcase half.
• Install the clamp to the bolt A and tighten the crankcase
bolts.
Crankcase bolt: 10 N·m (1.0 kgf-m, 7.0 lb-ft)
NOTE:
If it is hard to tighten the bolts, separate the crankcase and con-
firm that the transmission parts are assembled correctly.
• Inspect the crankshaft, countershaft and driveshaft for smooth
movement.
• Apply grease to the oil seal lip and new O-rings.
• Fit the O-rings 1 and spacer 2 to the driveshaft.
99000-25010: SUZUKI SUPER GREASE “A”
(or equivalent grease)
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