Suzuki VZR1800 Service Manual

VZR1800/ZL0 (’10-MODEL) 1
CONTENTS
VZR1800/ZL0 (’10-MODEL)
© COPYRIGHT SUZUKI MOTOR CORPORATION 2010
This manual describes service specifications, service data and servicing procedures which dif-
fer from those of the VZR1800/NK9 (’09-model).
NOTE:
Please refer to the VZR1800/NK9 (’09-model) service manual for details which are not
given in this manual.
INFORMATION LABELS......................................................................................... 3
SPECIFICATIONS ................................................................................................... 4
DIMENSIONS AND CURB MASS.................................................................. 4
LUBRICATION POINTS................................................................................. 5
ENGINE COMPONENTS INSPECTION AND SERVICING .................................... 6
CAMSHAFT.................................................................................................... 6
CLUTCH ......................................................................................................... 7
CRANKSHAFT JOURNAL BEARING........................................................... 9
DRIVELINE/AXLE.................................................................................................... 10
SECONDARY GEAR SHIMS ......................................................................... 10
UNIVERSAL JOINT INSTALLATION ............................................................ 10
FI SYSTEM............................................................................................................... 11
FI SYSTEM PARTS LOCATION .................................................................... 11
EXHAUST SYSTEM................................................................................................. 13
CONSTRUCTION........................................................................................... 13
FRONT FORK .......................................................................................................... 14
CONSTRUCTION........................................................................................... 14
REMOVAL AND DISASSEMBLY .................................................................. 15
INSPECTION.................................................................................................. 18
REASSEMBLY............................................................................................... 19
INSTALLATION.............................................................................................. 22
STEERING ............................................................................................................... 23
CONSTRUCTION........................................................................................... 23
REAR BRAKE CALIPER AND BRACKET ............................................................. 24
INSTALLATION.............................................................................................. 24
CHARGING SYSTEM .............................................................................................. 24
INSPECTION.................................................................................................. 24
SPEEDOMETER AND TACHOMETER................................................................... 25
DESCRIPTION ............................................................................................... 25
TACHOMETER REMOVAL AND DISASSEMBLY........................................ 26

Suzuki VZR1800 Specifications

General

Engine Type	4-stroke, 2-cylinder, liquid-cooled, DOHC, 54-degree V-twin
Displacement	1783 cc
Bore x Stroke	112.0 mm x 90.5 mm
Compression Ratio	10.5:1
Fuel System	Fuel injection
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Inverted telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Brakes	Disc, twin
Rear Brakes	Disc
Front Tire	130/70R18M/C 63H, tubeless
Ground Clearance	140mm (5.5 inches)
Seat Height	705 mm
Curb Weight	347 kg
Overall Height	1185 mm