Suzuki VZR1800 Service Manual

VZR1800/ZL0 (’10-MODEL) 19
REASSEMBLY
Reassemble the front fork in the reverse order of disassembly.
Pay attention to the following points:
OIL SEAL AND DUST SEAL
• Install the dust seal, oil seal stopper ring, oil seal and oil seal
retainer onto the inner tube.
1 Dust seal
2 Oil seal stopper ring
3 Oil seal
4 Oil seal retainer

• Insert the inner tube into the outer tube and fit the oil seal and
dust seal with the special tool.
\ 09940-52861: Front fork oil seal installer
NOTE:
Stamped mark on the oil seal should face outside.
DAMPER ROD BOLT
• Insert the inner rod/damper rod (cartridge) into the inner tube.
• Apply THREAD LOCK SUPER to the damper rod bolt.
H99000-32110: THREAD LOCK SUPER “1322”
or equivalent

* When installing the oil seal to outer tube, be careful
not to damage the oil seal lip.
* Do not use solvents for washing to prevent oil seal
damage.
* Apply fork oil to the Anti-friction metals and lip of the
oil seal.
* Make sure that the oil seal stopper ring has been fit-
ted securely.
Use a new damper rod bolt gasket 1 to prevent oil
leakage.

Suzuki VZR1800 Specifications

General

Engine Type	4-stroke, 2-cylinder, liquid-cooled, DOHC, 54-degree V-twin
Displacement	1783 cc
Bore x Stroke	112.0 mm x 90.5 mm
Compression Ratio	10.5:1
Fuel System	Fuel injection
Transmission	5-speed constant mesh
Final Drive	Shaft drive
Front Suspension	Inverted telescopic, coil spring, oil damped
Rear Suspension	Link type, coil spring, oil damped
Front Brakes	Disc, twin
Rear Brakes	Disc
Front Tire	130/70R18M/C 63H, tubeless
Ground Clearance	140mm (5.5 inches)
Seat Height	705 mm
Curb Weight	347 kg
Overall Height	1185 mm