SAFETY & REGULATIONS
IMPORTANT INFORMATION AND SYMBOLS 2
SAFETY PRECAUTIONS AND INSTALLATION REGULATIONS 4
APPLIANCE INFORMATION
GENERAL INFORMATION 5
TECHNICAL DATA 6
LAYOUT & COMPONENTS 7
PRE-INSTALLATION
CLEANING PRIMARY SYSTEMS 8
MAINS SUPPLIES 9
OIL SUPPLY 10
WATER SYSTEMS & PIPEWORK 11
PRESSURE RELIEF PIPEWORK 12
CONDENSATE PIPEWORK 13
CABINET MOUNTED LOW LEVEL FLUE TERMINAL POSITIONS 14
HIGH LEVEL FLUE TERMINAL POSITIONS 15
BOILER LOCATION & CLEARANCES 16
BALANCED EXTERNAL OILFIT FLUE OPTIONS 17
CABINET MOUNTED BALANCED HORIZONTAL FLUE OPTIONS 18
INSTALLATION
UNPACKING THE BOILER 19
PIPEWORK & FLUE POSITIONS 20
BOILER INSTALLATION 21
FLUE INSTALLATION 22
COMBUSTION CHAMBER 23
PIPEWORK CONNECTIONS 24
OIL BURNER AND PUMP 26
REFITTING COMPONENTS 27
ELECTRICS 28
COMMISSIONING
PRE-COMMISSIONING CHECKS - APPLIANCE 30
FILLING THE SYSTEM 31
STARTING THE APPLIANCE 32
WATER TREATMENT 37
FINISHING COMMISSIONING - APPLIANCE 38
SERVICING & SPARES
INSPECTION AND SERVICE 39
SHORT PARTS LIST BENTONE STERLING 40 - 12/18 43
SHORT PARTS LIST BENTONE STERLING 50 - 18/25 44
SHORT PARTS LIST RIELLO RDB 1 - 12/18 45
SHORT PARTS LIST RIELLO RDB 2.2 - 18/25 46
SHORT PARTS LIST RIELLO RDB 2.2 - 25/32 47
FAULT FINDING & DIAGNOSIS
FAULT FINDING 48
RIELLO CONTROLBOX OPERATION 50
FAULT FINDING LOGIC FOR SATRONIC CONTROL BOX 51
FAULT FINDING LOGIC FOR RIELLO CONTROL BOXES 52
ELECTRICAL SCHEMATIC 53
COMMISSIONING & SERVICE RECORDS
OIL BOILER COMMISSIONING CHECKLIST 54
SERVICE INTERVAL RECORD 55
CONTENTS
CONTENTS
INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE EXTERNAL 12/18-18/25-25/32
8 716 113 389d (03/2010)
3
SAFETY &
REGULATIONS
APPLIANCE
INFORMATION
PRE -
INSTALLATION
INSTALLATIONCOMMISSIONING
SERVICING
& SPARES
FAULT FINDING
& DIAGRAMS
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