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Zoomlion FE10 User Manual

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Instruction for use of the forklift with the triple pivot battery
41
V. Common fault analysis and possessing method of forklift
5.1 Drive system
Problems
Possible causes
troubleshooting
The gear is too
noisy in driving
1. The gear clearance is too large
Adjustment
2. The gear are overworn
Replace
3. Short of oil in the gearbox
Check the refueling
The driving
reversing has strong
rushing sound
1. The gear clearance is too large
Adjustment
2. The gear are overworn
Replace
5.2 Steering system
fault
Analysis of causes
Troubleshooting
The steering wheel
does not work
The oil pump damaged or fault occurred.
Replace
The rubber hose or connector is damaged or the pipeline is clogged.
Replace or clean
Weight of steering
wheel
Too low pressure of safety valve
Adjust the pressure
Air exists in the oil line
Exhaust the air
Weight of steering
wheel
The reset of steering gear doesn’t work and the locating leaf spring is
broken or weak in elasticity
Replace the leaf spring
Excessive inner leakage of steering cylinder
Check the piston sealing
High noise
Low level in the oil tank
Refueling
The suction pipe or oil filter is clogged
Clean or replace it
Oil leakage
The guide sleeve sealing of steering cylinder, the pipeline or connector is
damaged.
Replace
5.3 Brake system
Poor braking
1. The brake system has oil leakage
Inspect and repair
2. Air exists in the pipeline
Exhaust
3. The clearance between the brake shoe plates is not well adjusted
Adjustment
4. Over-heated brake
Inspect and repair
5. The brake pedal is not properly adjusted
Adjustment
The brake is noisy
1. The surface of worn location is hardened with foreign matter.
Repair or replace it
2. The baseboard is deflected or the bolt is loose
Repair or replace it
3. The brake shoe is deflected or incorrectly mounted
Repair or replace it
4. Worn friction plate
Replace
5. The wheel bearing is loose
Inspect and repair
Poor effect of hand
brake
1. The steel cable is uneven in length
Adjust or replace
2. The handle is adjusted improperly
Adjustment

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Zoomlion FE10 Specifications

General IconGeneral
BrandZoomlion
ModelFE10
CategoryForklifts
LanguageEnglish