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ACS 604
ABB ACS 604 User Manual
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1998 A
B
B Industrial Sy
s
tems, Inc. All Rig
hts Reserved.
ACS/ACC/ACP 604/607 AC Drives
75 to 700 HP
(55 to 63
0 kW)
Hardware Manual
This manu
a
l
concerns
t
he ACS 607
,
ACC 607
,
an
d
ACP 607 a
n
d the AC
S
6
04, ACC
6
04 and
AC
P
604 AC Drives. In the text, they ar
e
collectively referred to as AC
x
604/6
07.
AC
S
607-5.0-US-04
3
A
U
A4
8
9
0
0
2
B
4
9
7
4
R
0
1
0
1
R
E
V
A
EFFECTIVE: 10/1/98
SUPERSED
ES: None
2
4
Table of Contents
Safety Instructions
5
Warnings and Notes
5
Installation and Maintenance Safety
6
Emergency Stop Devices
7
Ground Fault Protective Function
7
Supply Connections
7
Motor Connections
8
Motor Insulation Requirements
8
Power Factor Correction Capacitors
10
Output Contactors
11
Components Connected to Digital/Analog Inputs
11
Mechanical Installation
11
Table of Contents
13
Chapter 1 -Introduction
17
Delivery Check
17
Nameplate
17
Type Code
17
Frame Size
17
Serial Number
17
Acx 604/607 Type Code
18
Inquiries
19
Chapter 2 - Mechanical Installation
21
Check the Installation Site
21
Installation Site Checklist
21
Installation Procedure Acx 607
22
Chapter 3 - Electrical Installation
23
Insulation Checks
23
Disconnecting Means
24
Input Line Fuses
24
Motor Overload Protection
24
Power Cables
24
Cable Insulation Voltage Ratings
25
Wiring Practices
25
Conduit
26
Armored Cable
26
Control Cables
26
Encoder Cable (ACP607)
27
Wiring Connections
28
Acx 607
28
Wiring Access
28
Conduit Plate
28
Control Panel in Remote Use
30
Pulse Encoder Insulation (ACP600)
31
Installation of Optional Modules and Drive Window
31
Braking Chopper
34
Chapter 4 - Installation Checklist
35
Installation Checklist
35
Chapter 5 - Maintenance
37
Heatsink
37
Fan
37
Capacitors
37
Reforming
37
Appendix A - ACS/ACC/ACP 604/607 Technical Data
39
IEC Ratings
39
NEMA Ratings
41
Output Current Temperature Derating
41
Input Power Connection
42
Motor Connection
42
Efficiency and Cooling
43
Ambient Conditions
43
Fuses
43
Example
44
Cable Entries
45
Terms Used
45
Terminal Sizes and Tightening Torques
46
External Control Connection Diagrams
48
Optional Terminal Block X2
50
Optional Terminal Block 2TB
51
NIOCP Board
52
NIOC and NIOCP Board Specifications
53
Encoder Signals
55
Enclosures, Space Requirements
56
Cooling Air Flow Requirements
57
Heat Dissipation Requirements
57
Dimensions and Weights (Acx 604
58
ACS 607 Enclosure Size and Style
59
Dimensions and Weights (Acx 607
60
Application Programs
61
Application Macros
61
Macro/Language Combinations
62
Protection Features
63
Applicable Standards
64
Materials
64
Transportation Position
64
Disposal
64
CE Marking
65
Compliance with the EMC Directive
65
Machinery Directive
67
UL/CSA Markings
68
Equipment Warranty and Liability
69
Limitation of Liability
69
Appendix B - Acx 607 Dimensional Drawings
71
Drawings
71
Dimension Drawings
71
Connection Drawings
71
Appendix C - IEC Installation
73
IEC Installations
73
Power Cables
73
Alternative Power Cable Types
73
Motor Cable Shield
74
Cable Routing
74
Mains, Motor and Control Cable Connection
75
Acx 607
76
Control Cable Connecting Procedure
78
Components Connected to Digital/Analogue Inputs
79
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ABB ACS 604 Specifications
General
Brand
ABB
Model
ACS 604
Category
Controller
Language
English
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