ABB IRB 2400/16 User Manual

Table of contents
9Overview of this manual ...................................................................................................................
14How to read the product manual ......................................................................................................
15Product documentation, M2000/M2000A .........................................................................................
16Product documentation, IRC5 ..........................................................................................................
191 Safety
191.1 General safety information ..................................................................................
191.1.1 Limitation of liability .................................................................................
221.1.2 Protective stop and emergency stop ...........................................................
231.2 Safety actions ...................................................................................................
231.2.1 Fire extinguishing ....................................................................................
241.2.2 Emergency release of the robot axes ..........................................................
251.2.3 Make sure that the main power has been switched off ....................................
261.3 Safety risks ......................................................................................................
261.3.1 Safety risks during installation and service work on robots ..............................
281.3.2 Moving robots are potentially lethal ............................................................
291.3.3 First test run may cause injury or damage ....................................................
301.3.4 Work inside the working range of the robot ..................................................
311.3.5 Enabling device and hold-to-run functionality ...............................................
321.3.6 Risks associated with live electric parts .......................................................
341.3.7 The unit is sensitive to ESD .......................................................................
351.3.8 Hot parts may cause burns .......................................................................
361.3.9 Safety risks related to pneumatic/hydraulic systems ......................................
371.3.10 Brake testing ..........................................................................................
381.3.11 Safety risks during handling of batteries ......................................................
391.3.12 Safety risks during work with gearbox lubricants (oil or grease) .......................
411.4 Safety signals and symbols .................................................................................
411.4.1 Safety signals in the manual ......................................................................
431.4.2 Safety symbols on product labels ...............................................................
492 Installation and commissioning
492.1 Introduction ......................................................................................................
502.2 Unpacking .......................................................................................................
502.2.1 Pre-installation procedure .........................................................................
542.2.2 Working range ........................................................................................
572.2.3 Risk of tipping/stability .............................................................................
582.3 On-site installation ............................................................................................
582.3.1 Lifting robot with lifting slings ....................................................................
592.3.2 Manually releasing the brakes ...................................................................
612.3.3 Orienting and securing the robot ................................................................
632.3.4 Mounting the robot in suspended position ....................................................
652.3.5 Loads fitted to the robot, stopping time and braking distances .........................
662.3.6 Signal lamp (option) .................................................................................
672.3.7 Setting the system parameters for a suspended or tilted robot .........................
712.4 Restricting the working range ..............................................................................
712.4.1 Axes with restricted working range .............................................................
722.4.2 Mechanically restricting the working range of axis 1 ......................................
782.4.3 Mechanically restricting the working range of axis 2 ......................................
802.4.4 Installation of limit switch, axis 3 ................................................................
812.5 Electrical connections ........................................................................................
812.5.1 Connectors on robot ................................................................................
822.5.2 Robot cabling and connection points ..........................................................
842.6 Start of robot in cold environments ......................................................................
853 Maintenance
853.1 Introduction ......................................................................................................
Product manual - IRB 2400 5
3HAC022031-001 Revision: P
© Copyright 2004-2018 ABB. All rights reserved.
Table of contents

ABB IRB 2400/16 Specifications

General

Brand	ABB
Model	IRB 2400/16
Category	Robotics
Language	English