ABB IRB 2400/16 User Manual

2.2 Unpacking
2.2.1 Pre-installation procedure
Introduction
This section is intended for use when unpacking and installing the robot for the
first time. It also contains information useful during later re-installation of the robot.
Prerequisites for installation personnel
Installation personnel working with an ABB product must:
• be trained by ABB and have the required knowledge of mechanical and
electrical installation/maintenance/repair work
• conform to all national and local codes.
Checking the pre-requisites for installation
Action
Make a visual inspection of the packaging and make sure that nothing is damaged.1
Remove the packaging.2
Check for any visible transport damage.
Note
Stop unpacking and contact ABB if transport damages are found.
3
Clean the unit with a lint-free cloth, if necessary.4
Make sure that the lifting accessory used (if required) is suitable to handle the weight
of the robot as specified in: Weight, robot on page 50
5
If the robot is not installed directly, it must be stored as described in: Storage condi-
tions, robot on page 53
6
Make sure that the expected operating environment of the robot conforms to the
specifications as described in: Operating conditions, robot on page 53
7
Before taking the robot to its installation site, make sure that the site conforms to:
• Loads on foundation, robot on page 51
• Protection classes, robot on page 53
• Requirements, foundation on page 52
8
Before moving the robot, please observe the stability of the robot: Risk of tipping/sta-
bility on page 57
9
When these prerequisites are met, the robot can be taken to its installation site as
described in section: On-site installation on page 58
10
Install required equipment, if any.
• Signal lamp (option) on page 66
11
Weight, robot
The table shows the weight of the robot.
WeightRobot model
380 kgIRB 2400
Continues on next page
50 Product manual - IRB 2400
3HAC022031-001 Revision: P
© Copyright 2004-2018 ABB. All rights reserved.
2 Installation and commissioning
2.2.1 Pre-installation procedure

ABB IRB 2400/16 Specifications

General

Brand	ABB
Model	IRB 2400/16
Category	Robotics
Language	English

Summary

Overview of this manual

How to read the product manual

Explains how to interpret the manual's procedures, figures, and required equipment references.

Product documentation, M2000/M2000A

Details the complete product documentation kit for the M2000 robot system.

Product documentation, IRC5

Categorizes user documentation for ABB Robotics products, including product, technical reference, and application manuals.

Safety

General safety information

Covers limitations of liability and nation/region specific regulations for robot system safety.

Safety risks

Details risks during installation, service work, operational disturbances, and spare parts usage.

Safety signals and symbols

Explains danger levels, safety signals in manuals, and safety symbols used on product labels.

Installation and commissioning

Pre-installation procedure

Outlines steps for unpacking, checking prerequisites, and handling the robot before installation.

Working range

Specifies the working areas and positions of robot models IRB 2400/L and IRB 2400/10, /16.

Setting the system parameters for a suspended or tilted robot

Details how to configure system parameters like Gravity Beta and Gravity Alpha for non-standard mounting.

Electrical connections

Illustrates robot cabling and connection points, including main cable categories and robot cables.

Maintenance

Maintenance schedule

Lists required maintenance activities, intervals, and detailed sections for standard equipment.

Inspection activities

Describes procedures for inspecting information labels and signal lamps on the robot.

Cleaning activities

Provides guidance on cleaning the robot, including oil spills and specific cleaning methods based on protection type.

Service Information System, M2000

Explains how to use the Service Information System (SIS) for M2000 robot systems.

Repair

General procedures

Covers general repair procedures like leak-down tests and mounting instructions for bearings and seals.

Replacement of cable unit, axes 1-3

Details the procedure for removing and refitting the cable unit for robot axes 1-3.

Replacement of motors, axes 4-6, IRB 2400L

Provides instructions for replacing motors for axes 4-6 on IRB 2400L robots.

Replacement of gearbox, axis 1-3

Describes the process for replacing the gearbox unit for robot axes 1-3.

Calibration information

When to calibrate

Defines situations requiring robot system calibration, such as changed resolver values or lost revolution counter memory.

Calibration methods

Details different types of calibration, including standard, absolute accuracy, and alternative methods.

Updating revolution counters

Explains how to update revolution counters using the TPU or FlexPendant for correct calibration.

Reference information

Applicable standards

Lists relevant EN ISO, IEC, and European standards for robot design and safety.

Screw joints

Describes how to tighten various types of screw joints, including UNBRAKO, Gleitmo, and lubricated screws.

Standard tools

Lists the standard tools required for service, repairs, and installation procedures.

Special tools

Specifies special tools required for service procedures, including calibration equipment.

Spare part lists

Spare part lists and illustrations

Informs that spare parts and exploded views are delivered as a separate document.

Circuit diagram

Circuit diagrams

States that circuit diagrams are available on myABB Business Portal with article numbers listed.