3 Maintenance
3.2.2. Maintenance schedule
3HAC022033-001 Revision: K148
© Copyright 2004-2011 ABB. All rights reserved.
•
1)
If the robot is working in cleaning cells that are not emptied when the robot is
switched off, the oil may be replaced more frequently. See also Analysis of water
content in oil, gearbox axis 6 (Foundry Prime) on page 166.
•
2)
Analyse water content in oil in gearbox axis 6 first time after 3,000 hours or 6
months. If the working conditions changes, analyse again after 3,000 hours or 6
months.
•
3)
Battery low alert (38213 Battery charge low) is displayed when remaining backup
capacity (robot powered off) is less than 2 months. Typical lifetime of a new battery
is 36 months if the robot is powered off 2 days/week or 18 months if the robot is
powered off 16 hours/day. The lifetime can be extended (approx. 3 times) for longer
production breaks by a battery shutdown service routine. See Operating manual -
IRC5 with FlexPendant for instructions.
•
4)
Damage to painted surfaces must be repaired as soon as possible to avoid corrosion.
•
7)
The warranty does not apply to effects or wear caused by environmental factors.
Overhaul Robot 40,000 hours Expected component life
on page 149
Overhaul Axis 6 gearbox Every:
• 24 months
Replacement of gearbox,
axis 6 on page 397
Lubrication Balancing device,
bearings
Every:
•6 months
Rust preventing Wrist bearing Every:
•6 months
Rust preventive
measures, support
bearing in wrist (Foundry
Prime) on page 229
Rust preventing Axis 1 sealing Every:
•6 months
Rust preventive
measures, bearing axis 1
(Foundry Prime) on page
223
Rust preventive Axis 4 sealing Every:
•6 months
Rust preventive
measures, sealing axis 4
(Foundry Prime) on page
226
Maintenance
activity
Equipment Interval Detailed in section
Continued
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