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ABB WaterMaster User Manual

ABB WaterMaster
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WaterMaster
Electromagnetic flowmeter 3 Mechanical Installation
IM/WM–EN Rev. M 11
3.3.2 Sensor Dimensions
DN 10 to 32 Full Bore
Note. Lay length – all sensors conform to ISO13359.
Fig. 3.20 DN10 to 32 (
3/
8
to 1
1/
4
NB) Full-bore
Meter Size Dimensions mm (in)
DN NPS/NB A* B
10
3/
8
93 (3.7) 200 (7.9)
15
1/
2
95 (3.7) 200 (7.9)
20
3/
4
111 (4.4) 200 (7.9)
25 1 120 (4.7) 200 (7.9)
32 1
1
/4 137 (5.4) 200 (7.9)
*Dimensions are approximate and vary depending on flange type
Table 3.1 DN10 to 32 (
3/
8
to 1
1/
4
NB) Full-bore
B
A

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ABB WaterMaster Specifications

General IconGeneral
Measurement PrincipleElectromagnetic
Protection ClassIP67, IP68
Output Signals4-20 mA, Pulse, Frequency
Liner MaterialPTFE, Polyurethane, Hard Rubber
Electrode MaterialStainless Steel, Hastelloy, Titanium, Platinum
Communication ProtocolsHART, Modbus, Profibus
Power Supply100-240 V AC, 24 V DC
Process ConnectionFlanged, Wafer
Fluid Temperature-40°C to +180°C (depending on liner material)
Process PressureUp to 40 bar
Conductivity≥5 μS/cm
Operating Temperature-20°C to +60°C

Summary

Safety

1.1 Electrical Safety

Safety requirements for electrical equipment.

1.2 Symbols

Symbols appearing on equipment labelling.

1.3 Health & Safety

Health and safety precautions for product use.

Introduction

2.1 Quality Control

Information about the UKAS Calibration Laboratory No. 0255.

Mechanical Installation

3.1 Unpacking

Procedures and precautions for unpacking the equipment.

3.2 Installation Conditions

Conditions to consider during installation, including pressure and vibration.

Mechanical Installation

3.3 Dimensions

Detailed dimensions for transmitters and sensors.

3.3.1 Transmitter Dimensions

Dimensions of integral and remote transmitters.

Mechanical Installation

3.3.2 Sensor Dimensions

Dimensions for DN10 to DN32 full bore sensors.

Electrical Installation

4.1 Grounding

Procedures for bonding and grounding the flowmeter and pipelines.

4.2 Remote Transmitter / Sensor Arrangement

Configuration of remote transmitter and sensor placement.

4.3 Transmitter Terminal Connections

Steps to access and connect terminals within the transmitter.

4.4 Cable Preparation (Remote Systems Only)

Preparing cables for connection to transmitter and sensor.

4.5 Transmitter / Sensor Cable Connections

Guidelines for connecting transmitter and sensor cables.

4.5.1 Sensor Cable Terminal Connections and Recommended Cable Lengths

Wiring details and cable length recommendations for sensor connections.

4.5.2 Environmental Protection

Procedures for potting sensor terminal boxes to prevent moisture ingress.

4.6 Output Connections

Information on connecting output signals.

4.6.1 Frequency Outputs

Wiring diagram for frequency output connections.

4.6.2 Alarm Outputs

Wiring diagram for alarm output connections.

4.6.3 Current Output (4 to 20 mA) – HART (FEX100) Variant

Wiring diagram for 4-20mA current output.

4.6.4 RS485 Communications – PROFIBUS (FEX100-DP) and MODBUS (FEX100-MB) Variants

Communication specifications for PROFIBUS and MODBUS variants.

4.6.5 Test Point Access

Location and use of test points on the transmitter PCB.

4.7 Power Supply Connections

General warnings and requirements for power supply connection.

4.7.1 AC Power Supply

Wiring diagram and fuse details for AC power supply.

4.7.2 DC (and Low Voltage AC) Power Supply

Wiring diagram and fuse details for DC power supply.

4.7.3 Configuration DIP Switches

Description and function of DIP switches for configuration.

4.8 Refitting the Cartridge and Cover

Steps and precautions for refitting the transmitter cartridge and cover.

Start-up and Operation

5.1 Navigating the Menus and Parameters

Explanation of display keys and menu navigation.

5.2 Start-up Screens

Description of common start-up screens and their meanings.

Process Display (Operator Page)

Normal operation screen and accessing menus.

5.3 Security Levels and Password Access

Explanation of user access levels and password protection.

5.3.1 Default Passwords

Default passwords for standard and advanced access levels.

5.3.2 Entering Passwords

Procedure for entering passwords to access menus.

5.4 Easy Setup

Quick setup procedure for standard and advanced users.

WaterMaster Flow Performance

6.1 WaterMaster flow performance – m³/h

Performance data table for flow rates in m³/h.

6.2 WaterMaster flow performance – gal/min

Performance data table for flow rates in gal/min.

Specification – Sensor

Pressure limitations

Pressure limits for sensor operation.

Temperature limitations

Ambient and process temperature limits for the sensor.

Environmental protection

IP ratings for sensor environmental protection.

Conductivity

Minimum conductivity requirement for sensor operation.

Electrical connections

Details on electrical connection types for the sensor.

Wetted parts

Materials for wetted parts and potable water approvals.

Electrode material

Materials used for electrodes.

Installation conditions (recommended)

Recommended upstream and downstream installation conditions.

Pressure loss

Pressure loss specifications at different flow rates.

Specification – Sensor

Non-wetted parts

Materials for non-wetted parts.

Flange material

Materials for flanges used in sensor construction.

Housing material

Materials used for the sensor housing.

Specification – Transmitter

Power supply

Specifications for mains, low voltage, and DC power supply.

Digital Outputs (3 off)

Rating and configuration of digital outputs.

Current output – HART FEX100 Variant

Specifications for the 4-20mA HART current output.

Additional accuracy

Accuracy specifications and temperature coefficient.

Specification – Transmitter

RS485 Communications – PROFIBUS (FEX100-DP) Variant

Communication specifications for PROFIBUS variant.

RS485 Communications - MODBUS FEX100-MB variant

Communication specifications for MODBUS variant.

Tamper-Proof Security

Security features to prevent unauthorized access.

Temperature limitations

Ambient temperature limits for the transmitter.

Specification – Transmitter

Infrared service port

Information on the infrared service port and compatible adapters.

Housing material

Material used for the transmitter housing.

Hazardous approvals (HART variant only)

Hazardous area approvals for HART variants.

Declaration of Conformance

Information on CE, PED, OIML R49, and MID certifications.

Acknowledgments

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