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PowerFlex 525
Allen-Bradley PowerFlex 525 User Manual
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PowerFlex 520-Series Adjustable Frequency AC Drive
PowerFlex 523 Catalog Number 25A
PowerFlex 525 Catalog Number 25B
User Manual
Original Instructions
2
Table of Contents
Table of Contents
5
Preface
9
Who Should Use this Manual
9
Recommended Documentation
9
Manual Conventions
10
Drive Frame Sizes
11
General Precautions
12
Catalog Number Explanation
13
Installation/Wiring
15
Mounting Considerations
15
AC Supply Source Considerations
19
General Grounding Requirements
20
Fuses and Circuit Breakers
22
Power and Control Module
27
Control Module Cover
30
Power Module Terminal Guard
30
Power Wiring
31
Power Terminal Block
34
Common Bus/Precharge Notes
35
I/O Wiring
35
Control I/O Terminal Block
36
Start and Speed Reference Control
46
CE Conformity
49
Start up
55
Prepare for Drive Start-Up
55
Display and Control Keys
58
Viewing and Editing Parameters
59
Drive Programming Tools
60
Language Support
60
Smart Start-Up with Basic Program Group Parameters
61
LCD Display with Quickview
63
Using the USB Port
63
Programming and Parameters
65
About Parameters
65
Parameter Groups
66
Basic Display Group
71
Basic Program Group
76
Terminal Block Group
82
Communications Group
94
Logic Group
100
Advanced Display Group
103
Advanced Program Group
107
Network Parameter Group
130
Modified Parameter Group
130
Fault and Diagnostic Group
130
Default
131
Values Default
133
Display
134
Values Default
134
Min/Max
135
Display
135
Appview Parameter Groups
138
Customview Parameter Group
139
Parameter Cross Reference by Name
140
Drive Status
145
Faults
145
Fault Descriptions
147
Common Symptoms and Corrective Actions
150
Certifications
155
Environmental Specifications
156
Technical Specifications
157
Power Specifications
160
Product Selection
163
Product Dimensions
173
Optional Accessories and Kits
186
Network Wiring
189
Parameter Configuration
190
Supported Modbus Function Codes
191
Writing (06) Logic Command Data
191
Writing (06) Comm Frequency Command
193
Reading (03) Logic Status Data
193
Reading (03) Drive Error Codes
195
Reading (03) Drive Operational Values
196
Reading (03) and Writing (06) Drive Parameters
196
Additional Information
196
Velocity Steplogic Using Timed Steps
198
Velocity Steplogic Using Basic Logic Functions
198
Timer Function
199
Counter Function
200
Velocity Steplogic Parameters
201
Encoder and Pulse Train Usage
203
Wiring Notes
204
Positioning Overview
205
Common Guidelines for All Applications
205
Positioning Operation
206
Homing Routine
210
Encoder and Position Feedback
211
Use over Communications
212
Setup Notes
213
PID Loop
215
PID Reference and Feedback
217
Analog PID Reference Signals
218
Powerflex 525 Safe-Torque-Off Overview
223
EC Type Examination Certification
224
EMC Instructions
224
Using Powerflex 525 Safe-Torque-Off
224
Safety Concept
225
Enabling Powerflex 525 Safe-Torque-Off
227
Wiring
227
Powerflex 525 Safe-Torque-Off Operation
227
Verify Operation
228
Connection Examples
229
Powerflex 525 Certification for Safe-Torque-Off
233
Establishing a Connection with Ethernet/Ip
235
Induction Motor Tuning Diagrams
237
Adjusting Speed Control Parameters
238
Other manuals for Allen-Bradley PowerFlex 525
User Manual
228 pages
Quick Start
36 pages
Installation Instructions
2 pages
Application Technique
24 pages
5
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Allen-Bradley PowerFlex 525 Specifications
General
Brand
Allen-Bradley
Model
PowerFlex 525
Category
Controller
Language
English
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