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Allen-Bradley PowerFlex 525 User Manual
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PowerFlex 525 Adjustable Frequency AC Drive
User Manual
Original Instructions
2
Table of Contents
Default Chapter
2
Important User Information
2
Table of Contents
3
Overview
7
Preface
7
Recommended Documentation
7
Who Should Use this Manual
7
Manual Conventions
8
Drive Frame Sizes
9
General Precautions
9
Catalog Number Explanation
10
Chapter 1
11
Installation/Wiring
11
Mounting Considerations
11
AC Supply Source Considerations
15
General Grounding Requirements
16
Fuses and Circuit Breakers
18
Power and Control Module
22
Control Module Cover
25
Power Module Terminal Guard
25
Power Wiring
26
Power Terminal Block
29
Common Bus/Precharge Notes
30
I/O Wiring
30
Control I/O Terminal Block
32
Start and Speed Reference Control
39
CE Conformity
41
Chapter 2
47
Prepare for Drive Start-Up
47
Start up
47
Display and Control Keys
49
Viewing and Editing Parameters
50
Drive Programming Tools
51
Language Support
51
Smart Start-Up with Basic Program Group Parameters
52
LCD & Scrolling Description
53
Usb
54
Programming and Parameters
57
About Parameters
58
Chapter 3 Programming and Parameters about Parameters
58
Parameter Groups
58
Basic Display Group
63
Basic Program Group
68
Terminal Block Group
73
Communications Group
85
Logic Group
91
Advanced Display Group
94
Advanced Program Group
98
Modified Parameter Group
118
Network Parameter Group
118
Fault and Diagnostic Group
119
Appview Parameter Groups
126
Customview Parameter Group
127
Parameter Cross Reference by Name
128
Chapter 4
133
Drive Status
133
Faults
133
Fault Descriptions
135
Common Symptoms and Corrective Actions
138
Drives, Fuse & Circuit Breaker Ratings
143
Appendix A Specifications
144
Product Selection
149
Appendix B
157
Product Dimensions
157
Optional Accessories and Kits
170
Appendix C
173
Network Wiring
173
Parameter Configuration
174
Supported Modbus Function Codes
175
Writing (06) Logic Command Data
175
Reading (03) Logic Status Data
177
Writing (06) Comm Frequency Command
177
Reading (03) Drive Error Codes
179
Additional Information
180
Reading (03) and Writing (06) Drive Parameters
180
Reading (03) Drive Operational Values
180
Appendix D
182
Velocity Steplogic Using Basic Logic Functions
182
Velocity Steplogic Using Timed Steps
182
Timer Function
183
Counter Function
184
Velocity Steplogic Parameters
185
Rockwell Automation Publication 520-UM001A-EN-E - February
186
Encoder and Pulse Train Usage
187
Appendix E
188
Wiring Notes
188
Common Guidelines for All Applications
189
Positioning Overview
189
Positioning Operation
190
Homing Routine
194
Encoder and Position Feedback
195
Use over Communications
196
Setup Notes
197
Appendix F
199
PID Loop
199
Analog PID Reference Signals
201
PID Reference and Feedback
201
Powerflex 525 Safe-Torque-Off Overview
207
Appendix G
208
EC Type Examination Certification
208
EMC Instructions
208
Using Powerflex 525 Safe-Torque-Off
208
Safety Concept
209
Enabling Powerflex 525 Safe-Torque-Off
211
Powerflex 525 Safe-Torque-Off Operation
211
Wiring
211
Verify Operation
212
Connection Examples
213
Powerflex 525 Certification for Safe-Torque-Off
217
Appendix H
219
Establishing a Connection with Ethernet/Ip
219
Appendix I
221
Induction Motor Tuning Diagrams
221
Adjusting Speed Control Parameters
222
Other manuals for Allen-Bradley PowerFlex 525
Original Instructions
244 pages
Quick Start
36 pages
Installation Instructions
2 pages
Application Technique
24 pages
5
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Allen-Bradley PowerFlex 525 Specifications
General
Brand
Allen-Bradley
Model
PowerFlex 525
Category
Controller
Language
English
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