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Allen-Bradley PowerFlex 6000 Installation Instructions
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PowerFlex 6000 Medium Voltage Variable Frequency Drive
Installation Manual
Publication 6000-IN006F-EN-P
Installation Instructions
2
Table of Contents
Default Chapter
2
Important User Information
2
Table of Contents
3
Introduction
5
Preface
5
Required Supplemental Information
5
What Is Not in this Manual
5
Who Should Use this Manual
5
Additional Resources
6
Commissioning Support
6
General Precautions
6
Contractor Scope of Work
7
Chapter 1
9
Connect Shipping Splits
9
Drive Mechanical Installation
9
Introduction
9
Mechanical Installation Summary
9
Affix Cabinets to Floor
13
Install Main Cooling Fans
16
Install Power Modules (if Applicable)
17
Power Module Lift Cart
17
Install Power Modules
19
External Ducting
20
Air Conditioning Sizing
22
Chapter 2
23
Drive Electrical Installation
23
Introduction
23
Safety and Codes
23
Electrical Drawings
24
Grounding System Requirements
24
Power Cable Insulation Requirements
25
Motor Cable Sizing
26
Power Cable Design Considerations
26
Control Signal Wiring Design Considerations
27
Control Signal Wire Shield Grounding
27
Connect the System Ground Cable
28
Electrical Installation Summary
28
Connect Incoming Line and Outgoing Motor Power Cables
29
Insulation Resistance (IR) Test of Power Cables
29
Connect Control Power Wiring
32
Introduction
32
Wiring Routing and Connection
32
Connect External Control Signal Wiring
34
Introduction
34
Analog and Digital I/O Overview
34
Wiring Routing and Connection
34
Connect Electrical Safety Interlock Circuit to Input Circuit Breaker
35
Introduction
35
MV Door Safety Interlock
35
Chapter 3
37
Electrical Interconnection Summary
37
Introduction
37
Power Cable Interconnection Overview
37
Connect Isolation Transformer Secondary Power Cables
38
Introduction
38
Cable Routing and Connection
40
Connect Motor and Voltage Sensing Board Cables
41
Introduction
41
Connect Ground Bus
42
Connect LV Control and Fan Wiring Bundles
42
Introduction
42
Complete the Installation
43
Appendix A Pre-Commissioning Responsibilities
45
Inspection and Verification
45
Pre-Commissioning Checklist
46
Appendix B Torque Requirements
49
General Wire Categories
51
Schematic Diagrams
53
Appendix C
55
Appendix D
55
Standard Input/Output Connection Points
55
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Firmware, Parameters, And Troubleshooting Manual
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Allen-Bradley PowerFlex 6000 Specifications
General
Brand
Allen-Bradley
Model
PowerFlex 6000
Category
DC Drives
Language
English
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