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Allen-Bradley PowerFlex 6000T Hardware Service Manual
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6
Rockwell Automation Publication
6000-TG100A-EN-P - September 2020
T
able of Contents
Notes:
5
7
Table of Contents
Default Chapter
3
Table of Contents
3
About this Publication
7
Download Firmware, AOP, EDS, and Other Files
7
Preface
7
Required Supplemental Information
7
What Is Not in this Manual
7
Who Should Use this Manual
7
Additional Resources
8
General Precautions
8
Commissioning Support
9
Chapter 1
11
Product Advisories
11
Qualified Personnel
11
Personal Safety
12
Product Safety
12
Remove Power from the System
13
Safety Considerations
13
Commonly Used Tools
14
Software Tools
14
Fastener Torque Sequences
15
Torque Requirements
16
Chapter 2
17
Preventative Maintenance and Component Replacement
17
Recommended Preventative Maintenance
17
Maintenance Schedule
18
Maintenance of Industrial Control Equipment
20
Daily Inspection
20
Clean the Air Filters
20
Regular Maintenance Intervals
21
Physical Checks
22
Power Connection Inspection
22
Physical Inspection
22
Medium Voltage Testing
23
Maintenance after a Fault Condition
23
General Tasks
24
Review Firmware and Hardware
24
Inspect/Review Spare Parts
24
Professional Maintenance Service
24
Miscellaneous Preventive Maintenance Work
24
Final Report
25
Prepare Final Report
26
Component Inspection and Maintenance
27
Chapter 3 Replace/Clean Door-Mounted Air Filters
28
Recommended Cleaning Method of Filters
28
Replace Filter for A-Frame Drives
29
Replace Filter for B-Frame Drives
29
Inspect Top Mounted Cooling Fans
30
Replace Top Mounted Cooling Fans
30
Replace Fan for A-Frame Fan Housing
31
Replace Fan for B-Frame Fan Housing
32
Fan Balance
33
Inspect/Replace Door Position Limit Switch
33
Component Fuse Tests
34
Chapter 4 Control Pod Cover Removal
35
Fiber Transceiver Circuit Board Replacement
37
Main Control Circuit Board Replacement
38
Backplane Circuit Board Replacement
41
Power I/O Board Replacement
42
Smart Fiber Interface Circuit Board Replacement
43
Control Pod Fan Assembly Replacement
46
Control Pod Replacement
47
Inspect the Integrated Touch Screen Display
50
Replace the Integrated Touch Screen Display
50
Remove Existing Integrated Touch Screen Display from the Panel
50
Mount the Integrated Touch Screen Display in the Panel
50
Remove the Power Terminal Block
52
Connect Power
52
Ground the Display
52
Chapter 5 Inspect/Replace Voltage Sensing Board
53
Replace Voltage Sensing Board (A-Frame)
53
Inspect Isolation Transformer
53
Inspect/Replace HECS
55
Chapter 6 Inspect Power Cells
59
Replace Power Cell
59
Install the Power Cell
61
Using the Lift Cart
62
Replace Power Cell Fuses
63
Chapter 7 Inspect LV Component Terminal and Plug-In Connections
65
Inspect Connections
65
Inspect Medium Voltage Cable Connections
65
Inspect Power Cable and Control Wire Terminals
65
Inspect Transformer Secondary Windings
65
Inspect Power Cell Input and Output Power Connections
66
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Allen-Bradley PowerFlex 6000T Specifications
General
Brand
Allen-Bradley
Model
PowerFlex 6000T
Category
DC Drives
Language
English
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