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Cutmaster 60
ESAB Cutmaster 60 User Manual
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ESAB CUTMASTER 60
Manual 0-5402 SERVICE
5-1
SECTION 5 SYSTEM:
SERVICE
5.01
General Maintenance
W
arning!
Disconnect input power before maintaining.
Each Use
Visual check of
torch tip and electrode
W
eekly
Visually inspect the torch body tip,
electrode, start cartridge and shield cup
Visually inspect the
cables and leads.
Replace as needed
3 Months
Clean
exterior
of power supply
6 Months
Replace all
broken parts
Visually check and
Carefully clean the
interior
Maintain more often
if used under severe
conditions
Art # A-07938_AB
40
42
Table of Contents
Default Chapter
5
Table of Contents
5
Section 1: Safety
7
Safety Precautions
7
Section 2 System: Introduction
9
How to Use this Manual
9
Equipment Identification
9
Receipt of Equipment
9
Power Supply Specifications
10
Input Wiring Specifications
11
Power Supply Features
12
Section 2 Torch: Introduction
13
01 Scope of Manual
13
02 General Description
13
03 Specifications
13
04 Options and Accessories
14
05 Introduction to Plasma
14
Section 3 System: Installation
17
Unpacking
17
Lifting Options
17
Primary Input Power Connections
17
Gas Connections
18
Section 3 Torch: Installation
21
01 Torch Connections
21
02 Setting up Mechanical Torch
21
Section 4 System: Operation
23
Front Panel Controls / Features
23
Preparations for Operation
24
Section 4 Torch: Operation
27
01 Torch Parts Selection
27
02 Cut Quality
27
03 General Cutting Information
28
04 Hand Torch Operation
29
05 Gouging
32
T.05 Gouging
32
06 Mechanized Torch Operation
33
07 Parts Selection for Manual and Mechanized Torch Cutting
34
08 Recommended Cutting Speeds for Mechanized Torch with Exposed Tip
35
09 Recommended Cutting Speeds for Mechanized Torch with Shielded Tip
37
Patent Information
39
Section 5 System: Service
41
General Maintenance
41
Maintenance Schedule
42
Common Faults
42
Fault Indicator
43
Basic Troubleshooting Guide
44
Power Supply Basic Parts Replacement
46
Section 5 Torch: Service
49
01 General Maintenance
49
02 Inspection and Replacement of Consumable Torch Parts
50
Section 6
51
Parts Lists
51
Introduction
51
Ordering Information
51
Power Supply Replacement
51
Replacement Power Supply Parts
52
Options and Accessories
52
Replacement Parts for Hand Torch
53
Replacement Parts - for Machine Torches with Unshielded Leads
54
Replacement Shielded Machine Torch Leads Assemblies
56
Torch Consumable Parts (SL60)
57
Torch Consumable Parts (SL100)
58
Appendix 1: Sequence of Operation (Block Diagram
59
Appendix 2: Data Tag Information
60
Appendix 3: Torch Pin - out Diagrams
61
Appendix 4: Torch Connection Diagrams
62
Appendix 5: System Schematic, 380/400V Units
64
Appendix 6: Publication History
66
4
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ESAB Cutmaster 60 Specifications
General
Brand
ESAB
Model
Cutmaster 60
Category
Welding System
Language
English
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