ESAB Cutmaster 60 User Manual

68 pages

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TABLE OF CONTENTS

SECTION 1: SAFETY ............................................................................................................................ 1-1

1.0 Safety Precautions .......................................................................................... 1-1

SECTION 2 SYSTEM:

INTRODUCTION ......................................................................................................................... 2-1

2.01 How To Use This Manual ................................................................................ 2-1

2.02 Equipment Identiﬁcation ................................................................................. 2-1

2.03 Receipt Of Equipment ..................................................................................... 2-1

2.04 Power Supply Speciﬁcations .......................................................................... 2-2

2.05 Input Wiring Speciﬁcations ............................................................................. 2-3

2.06 Power Supply Features ................................................................................... 2-4

SECTION 2 TORCH:

INTRODUCTION ........................................................................................................................2T-1

2T.01 Scope of Manual ............................................................................................2T-1

2T.02 General Description .......................................................................................2T-1

2T.03 Speciﬁcations ...............................................................................................2T-1

2T.04 Options And Accessories ...............................................................................2T-2

2T.05 Introduction to Plasma ..................................................................................2T-2

SECTION 3 SYSTEM:

INSTALLATION .......................................................................................................................... 3-1

3.01 Unpacking ....................................................................................................... 3-1

3.02 Lifting Options ................................................................................................ 3-1

3.03 Primary Input Power Connections .................................................................. 3-1

3.04 Gas Connections ............................................................................................. 3-2

SECTION 3 TORCH:

INSTALLATION ..........................................................................................................................3T-1

3T.01 Torch Connections .........................................................................................3T-1

3T.02 Setting Up Mechanical Torch .........................................................................3T-1

SECTION 4 SYSTEM:

OPERATION ............................................................................................................................... 4-1

4.01 Front Panel Controls / Features ....................................................................... 4-1

4.02 Preparations for Operation .............................................................................. 4-2

SECTION 4 TORCH:

OPERATION ...............................................................................................................................4T-1

4T.01 Torch Parts Selection .....................................................................................4T-1

4T.02 Cut Quality .....................................................................................................4T-1

4T.03 General Cutting Information ...........................................................................4T-2

4T.04 Hand Torch Operation ....................................................................................4T-3

4T.05 Gouging .........................................................................................................4T-6

4T.06 Mechanized Torch Operation ..........................................................................4T-7

4T.07 Parts Selection for Manual and Mechanized Torch Cutting ............................4T-8

4T.08 Recommended Cutting Speeds for Mechanized Torch With Exposed Tip ......4T-9

4T.09 Recommended Cutting Speeds for Mechanized Torch With Shielded Tip ....4T-11

PATENT INFORMATION ....................................................................................................................4T-13

Questions and Answers:

B
Bonnie HickmanAug 22, 2025
What causes the ESAB Cutmaster 60's fault indicator to flash along with the 65 PSI indicator?
- B
  brittanywebbAug 22, 2025
  The flashing fault and 65 PSI indicators on your ESAB Welding System could be due to a primary input voltage problem. Have a qualified person check the primary voltage to ensure it meets the unit requirements. It could also indicate faulty components in the unit, in which case you should return it to an authorized service center for repair or replacement.