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Glow-worm Flexicom 18sx User Manual

Glow-worm Flexicom 18sx
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6
Boiler Design
Boiler Design
These boilers are designed for use as part of a sealed water
central heating system with fully pumped circulation. The
pump, expansion vessel and associated safety devices are all
tted within the boiler. The daily pump exercise programme
combined with the built-in frost protection will help to maintain
and protect the boiler. Once the controls are set the boiler
operates automatically.
Range Rating
The boilers are fully modulating, it is therefore not necessary
to range rate them. However, if desired, it is possible to range
rate the boiler between 10 and Max. output (according to the
model), in 1kW increments, refer to section 12.
Electrical Supply Failure
The boiler will not work without an electrical supply.
Normal operation of the boiler should resume when the
electrical supply is restored. Reset any external controls, to
resume normal operation of the central heating. If the boiler
does not resume normal operation press the reset button. If
the boiler does not resume normal operation after this call
your Installation/Servicing company or Glow-worm service.
Overheating Safety
The boiler software is designed to recognise the potential
for an overheat lockout and will shutdown before this
happens. To restart the boiler, press the reset button on the
controls fascia. If the boiler fails to resume normal operation
and all external controls are calling for heat, then call your
Installation/Servicing company or Glow-worm service.
Safety Discharge Valve
A safety discharge valve and discharge pipe are tted to the
boiler. This valve must not be interfered with, should there
be any discharge from the pipe, isolate the boiler electrical
supply and call your installer or Glow-worm’s own service
organisation using the telephone number on the inside front
cover of this booklet.
Safety Devices
Frost protection
The appliance has a built in frost protection device that
protects the boiler from freezing. With the gas and electric
supplies ON and irrespective of any room thermostat setting,
the frost protection device will operate the pump when the
temperature of the boiler water falls below 8°C.
A timer is used so that the temperature can be checked
periodically. After 10 minutes the pump will be stopped if the
temperature is higher than 10°C or has already reached 35°C.
The burner will activate if the boiler temperature does not
reach 10°C after 30 minutes or at any time if the temperature
drops to 5°C.
The burner will switch off when the temperature reaches 35°C.
Condensate Drain Blockage
As a safety feature the boiler will stop working if the
condensate drain becomes blocked. During freezing
conditions an ice blockage in the condense drain, external to
the house would also activate the safety feature. Use warm
cloths on the pipe to release an ice blockage.
Once the blockage is removed the boiler should then restart.
Condensate Drain
A plastic drain pipe must be tted to allow discharge of
condensate to a drain. Condensate should, if possible, be
discharged into the internal household draining system. If
this is not practical, discharge can be made externally into
the household drainage system or a purpose designed soak
away, see section 8 for more details.
Pluming from ue terminal
Like all condensing boilers this appliance will produce a plume
of condensation from the ue terminal in cool weather. This is
due to the high efciency and hence low ue gas temperature
of the boiler. This is normal and not an indication of a fault.
Servicing, Maintenance and Spare Parts
Servicing and Maintenance
To ensure the continued efcient and safe operation of the
boiler it is recommended that it is checked and serviced as
necessary at regular intervals. The frequency of servicing will
depend upon the particular installation conditions and usage.
If this applaince is installed in a rented property there is a duty
of care imposed on the owner of the property by the current
issue of the Gas Safety (Installation and Use) Regulations,
Section 35.
Servicing/maintenance should be carried out by a competent
person approved at the time by the Health and Safety
Executive in accordance with the rules in force in the
countries of destination.
To obtain service, please call your installer or Glow-worm’s
own service organisation using the telephone number on the
inside front cover of this literature.
Spare Parts
We only use parts that you can be assured conform to
the safety and performance specication. DO NOT use
reconditioned or copy parts that have not been clearly
authorised by Glow-worm.
If a part is required contact Glow-worm’s own service
organisation using the telephone number on the inside front
cover of this booklet.
Please quote the name of the appliance, this information will
be on the name badge on the front of the appliance.
If in doubt seek advice from the local gas company or Glow-
worm’s own service organisation using the telephone number
on the inside front cover of this booklet.

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Glow-worm Flexicom 18sx Specifications

General IconGeneral
ModelFlexicom 18sx
CategoryBoiler
MountingWall Mounted
Output18 kW
Fuel TypeNatural Gas
ErP Heating Efficiency ClassA
Central Heating Max Pressure3 bar
Flue OptionsHorizontal or vertical

Summary

Warnings and Important Information

Safety Warnings: Gas Leak, Metal Parts, Sealed Components

Critical safety advice on gas leaks, handling metal parts, and sealed components.

Statutory Requirements and Compliance

Installation Standards and Building Regulations (GB/IE)

Adherence to British/Irish standards and building regulations for installation.

Boiler Design, Safety Features, and Servicing

Boiler Design and Safety Features

System design, frost protection, condensate safety, electrical failure, overheat, and discharge valve safety.

Boiler Location, Clearances, and Ventilation

Flue Terminal Positioning and Guards

Water System - Heating

Flow Rate, Bypass, and Filling Procedures

Managing flow rates, bypass operation, and sealed system filling.

Water System - Domestic Hot Water

Installation Preparation

Gas and Water Connections

System Connection Procedures

Connecting gas and water systems to the boiler, including pipework and isolation valves.

Boiler Fixing Procedures

Boiler Hanging and Securing

Detailed instructions for lifting and securely mounting the boiler onto the wall bracket.

Safety Discharge Valve and Condensate Connections

Telescopic Flue - Rear and Side Installation

Telescopic Flue Fitting Procedures

Assembling and Securing Telescopic Flue Components

Step-by-step guide for assembling and fitting telescopic flue components.

Standard Flue - Rear and Side Installation

Standard Flue Fitting Procedures

Assembling and Securing Standard Flue Components

Step-by-step guide for assembling and fitting standard flue components.

Direct Rear Flue - Length, Preparation, and Installation

Direct Rear Flue Fitting Methods

Methods for securing the direct rear telescopic flue assembly.

Vertical Flue - Installation and Terminal Fitting

Vertical Flue - Installation Completion

Final Steps for Vertical Flue Installation

Completing vertical flue installation, including cutting and securing the terminal.

Twin Flue - Installation Procedures

Electrical Connection

Electrical Wiring and Cable Routing

Steps for wiring, routing cables, and connecting to system controls.

24V and Mains Voltage System Control Wiring

Specific wiring instructions for 24V and mains voltage system controls.

Electrical Connection - Securing and Testing

Cartridge Securing and Electrical Testing

Securing the electrical cartridge and performing preliminary electrical system checks.

Commissioning - Pre-filling and Filling

Heating Circuit Pre-filling and Flushing

Steps for flushing the heating circuit and checking gas tightness before filling.

Filling the System and Boiler Pressure

Procedures for filling the heating system and boiler to the correct pressure.

Commissioning - Gas Supply and Initial Lighting

Gas Supply Pressure and Rate Checks

Verifying gas inlet pressure and measuring gas rate.

Initial Lighting Procedure and Controls

Automated boiler lighting process and checks for external controls.

Commissioning - Range Rating, System Testing, and User Handover

Final Completion, Documentation, and User Instruction

Final steps, required documentation, and user guidance on operation and safety.

Servicing - Overview and Combustion Checks

Important Servicing Notes and General Inspection

Key points for safe servicing, legal requirements, and a general inspection checklist.

Competency and Procedure for Combustion Checks

Requirements for personnel and equipment, and the procedure for combustion performance checks.

Servicing - Rate Checks and Adjustments

Maximum Rate CO2 Check and Adjustment

Procedure to check and adjust the boiler's maximum gas rate CO2 setting.

Minimum Rate CO2 Check and Adjustment

Procedure to check and adjust the boiler's minimum gas rate CO2 setting.

Re-checking CO2 and Combustion Ratio

Final checks of CO2 and CO/CO2 ratio after adjustments.

Servicing - Component Maintenance

Servicing - Burner and Heat Exchanger Maintenance

Fault Finding - Initial Steps and Codes

Preliminary Fault Finding Checks

Initial diagnostic steps before specific fault code analysis.

Fault Codes, Memory, and Diagnostic Menu

Accessing fault codes, memory, and the diagnostic menu for troubleshooting.

Fault Finding - Central Heating Troubleshooting

Central Heating Fault Flowchart

Graphical guide for troubleshooting central heating operational issues.

Fault Finding - Fault Code Reference

Fault Finding - Diagnostic Codes

Fault Finding - State Lists

Replacement of Parts - General Procedures

Replacement of Parts - Major Component Replacement

Replacement of Parts - Burner and Electrode Replacement

Replacement of Parts - Pump and Safety Valve Replacement

Replacement of Parts - Air Vent and Heat Exchanger Replacement

Replacement of Parts - PCB, Control Box, and Interface

Spare Parts Identification

Manual Handling Procedures

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