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Hardi
Paint Sprayer
RANGER 2000
Hardi RANGER 2000 User Manual
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8 - T
echnical specifications
8.9
Plug positions for HZ hy
draulics
1
.
F
old left
2.
F
old left
3.
Tilt left down
4.
Tilt left up
5
.
Tilt righ
t down
6.
Tilt ri
ght up
7.
Fo
l
d
r
i
g
h
t
8
.
Fo
l
d
r
i
g
h
t
9
.
Flo
w re
v
er
s
e
1
0.
Fl
ow
fo
r
w
a
rd
Road traffic lights
The wiring is in accordance with ANSI/ASAE S279.11.
Po
si
t
i
o
n
Wir
e
co
l
o
r
1. Ground
White
2. Wo
rk lamps
Black
3. LH flashing & turn indicator
Y
ellow
4. Free
Red
5. RH flashi
ng & turn ind
icator
Green
6. Free
Brown
7. Free
Blue
76
78
Table of Contents
Table of Contents
5
Welcome
9
Welcome Letter
9
Safety Notes
11
Operator Safety
11
General Info
11
Local Poison Information Center
12
Description
13
General Info
13
View
13
Identification Plates
14
Roadworthiness
14
Sprayer Use
15
Frame
15
Tank
15
Liquid System
16
General Info - MANIFOLD System
16
Pump
16
Valves and Symbols
16
Green Valves - Green Disc = Pressure Valve
17
Black Valves - Black Disc = Suction Valve
17
Electrical Operated MANIFOLD Valves (Optional Equipment)
17
Diagram - Diaphragm Liquid System
18
Control Unit
18
Filters
18
Cyclonefilter
19
Turbofiller (Optional Equipment)
20
Agitation/Tank Rinse Valve
20
Boom
21
Boom and Terminology
21
Equipment
22
Platform
22
Jobcom (Optional)
22
Tank Level Indicator
22
Remote Pressure Gauge
22
Sprayer Setup
23
General Info
23
Unloading the Sprayer from the Truck
23
Before Putting the Sprayer into Operation
23
Support Jack
23
Mechanical Connections
24
Hitch - Height Adjustment
24
Transmission Shaft - Operator's Safety
24
Transmission Shaft - Installation
24
Hydraulic Systems
26
General Info
26
Requirements - Tractor (SPB-HY)
26
Requirements - Tractor (SPB-HZ)
26
Open Center Hydraulics (Optional Equipment)
27
Electrical Connections
28
Power Supply
28
Control Boxes
28
Installation of Control Unit Brackets
28
Installation of Control Box - EVC Control Unit
28
Jobcom (Optional)
29
Road Safety Kit
29
Track Width, Axles and Wheels
30
Altering the Track Width
30
Turning Rim and Rim Plate
30
Operation
31
Boom
31
Safety Info
31
Maneuvering of the Boom - HY Version
31
Maneuvering of the Boom - HZ-Version
32
Single-Sided Folding
32
Liquid System
33
Filling of Water
33
Filling through Tank Lid
33
Suction Filling Device (Optional - Main Tank Only)
34
Filling of Main Tank Using Quick Fill (Optional)
35
Filling of Flush Tank Using Quick Fill (Optional)
35
Filling of Clean Water Tank
36
Adjustment of EVC Operating Unit
36
Safety Precautions - Crop Protection Chemicals
37
Filling Chemicals through Tank Lid
38
Filling Liquid Chemicals by HARDI® Turbofiller (Optional)
39
Filling Powder Chemicals by HARDI® Turbofiller (Optional)
40
Agitation before Re-Starting Spraying
41
Operating the Control Unit While Spraying
41
Quick Reference - Operation
42
Cleaning
43
General Info
43
Cleaning the Tank and Liquid System
44
Cleaning and Maintenance of Filters
44
Use of Flush Tank and Rinsing Nozzles
45
Quick Reference - Cleaning
46
Technical Residue
46
Using the Drain Valve
46
Spray Technique - See Separate Book
46
Optional Extras - See Separate Books
46
Maintenance
47
Lubrication
47
General Info
47
Recommended Lubricants
47
Boom Lubrication & Oiling Plan
47
Trailer Lubrication & Oiling Plan
48
Service and Maintenance Intervals
49
10 Hours Service - Suction Filter
49
10 Hours Service - Cyclonefilter
49
10 Hours Service - In-Line Filter
50
Hours Service - Nozzle Filters (if Equipped)
50
10 Hours Service - Spraying Circuit
50
50 Hours Service - Transmission Shaft
50
50 Hours Service - Wheel Bolts and Nuts
50
50 Hours Service - Tire Pressure
51
250 Hours Service - Readjustment of the Boom
51
250 Hours Service - Hydraulic Circuit
51
250 Hours Service - Hoses and Tubes
51
250 Hours Service - Wheel Bearings
51
1000 Hours Service - Transmission Shaft
51
1000 Hours Service - Wheel Bearings
52
Occasional Maintenance
53
General Info
53
Pump Valves and Diaphragms Replacement
53
Cone Check/Replacement for Pressure Regulator
54
Cone Check/Replacement for EVC Distribution Valve
55
Level Indicator Adjustment
55
Level Indicator Cord Replacement
55
Drain Valve Seal Replacement
56
Nozzle Tubes and Fittings
56
Adjustment of 3-Way-Valve
56
Readjustment Boom - General Info
57
Alignment of Center and Inner Wing Sections
57
Alignment of Inner and Outer Wing Sections
57
Adjusting the Front Fold Cable
58
Breakaway Section Adjustment
58
Check/Adjust Sprocket Timing
59
Adjusting Boom Level to Ground
59
Adjusting Rear Cable
60
Adjusting Center Section Cables
60
Shock Absorbers
61
Wear Bushing Replacement on Boom Lift
61
Change of Tire
61
Change of Bulbs
62
Shield Replacement on Transmission Shaft
62
Replacement of Transmission Shaft Cross Journals
62
Off-Season Storage
63
Off-Season Storage Program
63
Preparing the Sprayer for Use after Storage
63
Fault Finding
65
Operational Problems
65
General Info
65
Liquid System
66
Hydraulic System - HY Model
66
Hydraulic System - HZ Model
67
Mechanical Problems
68
Emergency Operation - Liquid System
68
Technical Specifications
69
Dimensions
69
Overall Dimensions
69
Tank Capacities
69
Weight
69
Wheel and Axle Dimensions
69
Specifications
70
Diaphragm Pumps
70
Filters and Nozzles
71
Temperature and Pressure Ranges
71
Tire Pressure
71
Materials and Recycling
72
Disposal of the Sprayer
72
Electrical Connections
73
Electrical Connections for SPRAY II
73
Electrical Connections for Hydraulic Control Box
74
Evc
75
Hydraulic Box
75
Plug Positions for HZ Hydraulics
77
Road Traffic Lights
77
Charts
78
Boom Hydraulics - HY
78
Boom Hydraulics - HZ
78
Warranty
79
Warranty Policy and Conditions
79
5
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Hardi RANGER 2000 Specifications
General
Brand
Hardi
Model
RANGER 2000
Category
Paint Sprayer
Language
English
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