Service parts replacement schedule – 2 of 2
Timeline Component Part number Qty.
4 Years or 2400 arc hours
Coolant filter element
Coolant solution 70/30
Main contactor
Torch main body
Pilot arc relay
Coolant pump kit
Torch leads
Coolant pump motor kit
Air filter element
027664
028872
003217
220162
003149
228171
System dependant
128385
011110
1
4
1
1
1
1
1
1
1
4.5 Years or 2700 arc hours
Coolant filter element
Coolant solution 70/30
Torch kit
Quick-disconnect kit
Air filter element
027664
028872
128879
128880
011110
1
4
1
1
1
5 Years or 3000 arc hours
Coolant filter element
Coolant solution 70/30
Main contactor
Torch main body
Pilot arc relay
High voltage transformer
Power distribution board
Metering console
Pilot arc lead
Gas leads
Air filter element
027664
028872
003217
220162
003149
129854
041802
078184
System dependant
System dependant
011110
1
4
1
1
1
1
1
1
1
1
1
5.5 Years or 3300 arc hours
Coolant filter element
Coolant solution 70/30
Torch kit
Quick-disconnect kit
Air filter element
027664
028872
128879
128880
011110
1
4
1
1
1
6 Years or 3600 arc hours
Coolant filter element
Coolant solution 70/30
Main contactor
Torch main body
Pilot arc relay
Coolant pump kit
Torch leads
Cooling fan 6"
Cooling fan 10"
Air filter element
027664
028872
003217
220162
003149
228171
System dependant
127039
027079
011110
1
4
1
1
1
1
1
4
3
1
6.5 Years or 3900 arc hours Repeat schedule starting at 6 months or 300 arc hours
5-64 HPR400XD Manual Gas Instruction Manual
MAINTENANCE