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Welding System
MAX200
Hypertherm MAX200 User Manual
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M
A
X200
Instruction Manual
4-39
15
OPERA
TION
P
AC200E Hand T
orch
Mild Steel – Gouging
200 amps
•
Air Plasma /
Air Shield
1 inch = 25.4 mm; 1 scfh = 28.316 liter/hour; 1 psi = .0689 bar = 6.895 KPa
* If leads are greater than 50 feet, increase TEST
pressure 5 psi for every extra 50 feet of torch lead length.
020891
Shield
020615
Nozzle
020882
Retaining cap
220021
Electrode
020607
Swirl ring
Plasma
Gas
Type
Plasma Gas
Pressure
TEST/RUN
Shield
Gas
Type
Shield
Gas
Pressure
Arc
Current
Setting
Plasma
Gas Inlet
Pressure
Shield
Gas Inlet
Pressure
(psi)
(psi)
(amps)
(psi)
(psi)
Air
49-51* / 50-52
Air
50
200
90
90
86
88
Table of Contents
English
10
Electromagnetic Compatibility (EMC
8
Warranty
9
Table of Contents
10
Recognize Safety Information
15
Follow Safety Instructions
15
Cutting Can Cause Fire or Explosion
15
Electric Shock Can Kill
16
Cutting Can Produce Toxic Fumes
16
A Plasma Arc Can Cause Injury and Burns
17
Arc Rays Can Burn Eyes and Skin
17
Grounding Safety
17
Compressed Gas Equipment Safety
18
Gas Cylinders Can Explode if Damaged
18
Noise Can Damage Hearing
18
Pacemaker and Hearing Aid Operation
18
A Plasma Arc Can Damage Frozen Pipes
18
Additional Safety Information
18
Français
19
Section 1A
19
Sécurité
19
Danger Avertissement Précaution
20
Risque D'explosion Argon-Hydrogène Et Méthane
20
Détonation de L'hydrogène Lors du Coupage de L'aluminium
20
Les Chocs Électriques Peuvent Être Fatals
21
Le Coupage Peut Produire des Vapeurs Toxiques
21
Prévention des Chocs Électriques
21
L'arc Plasma Peut Provoquer des Blessures Ou des Brûlures
22
Mise À la Masse Et À la Terre
22
Les Rayons de L'arc Peuvent Brûler Les Yeux Et la Peau
22
Torches À Allumage Instantané
22
Sécurité des Bouteilles de Gaz Comprimé
23
Les Bouteilles de Gaz Comprimé Peuvent Exploser en Cas de Dommages
23
Le Bruit Peut Provoquer des Problèmes Auditifs
23
Pacemakers Et Prothéses Auditives
23
Identifier Les Consignes de Sécurité
20
Le Coupage Peut Provoquer un Incendie Ou Une Explosion
20
Suivre Les Instructions de Sécurité
20
Pacemakers Et Prothèses Auditives
23
Un Arc Plasma Peut Endommager Les Tuyaux Gelés
23
Specifications
24
General
25
Product Specifications
25
MAX200 Power Supplies
25
PAC200T (90°) Cutting Trigger Torch
28
PAC200E (65°) Gouging Trigger Torch
29
Setup
30
Upon Receipt
31
Damage Claims
31
Power Supply Placement
31
Air and Gas Supply Requirements
32
Air Supply
32
Adjusting the Filter/Pressure Regulator
32
Additional Air Filtration
33
Gas Supply
33
Torch Coolant Requirements
33
Filling the System
34
Power Requirements
35
Line Disconnect Switch
35
Power Cables
35
240/480V Linkboard Configurations
36
220/380/400/415V Transformer T1 and T2 Configurations
37
Power, Gas, and Torch Lead Connections
39
Connecting the Power Cable
39
Connecting the Air and Gas Hoses
40
Connecting the Torch Lead Assembly
43
Connecting the Work Cable
43
Connecting the Torch to the Torch Leads
45
Grounding
47
Work Clamp
47
Adjusting Plasma Gas
48
Operation
49
Front Panel Controls
50
Power
50
Status
50
Status Indicators before Startup
51
Gas
51
Pre-Operation
52
Operation
52
Operating Tips
54
Changing Consumable Parts
54
Changing the Water Tube
56
PAC200T/E Safety Trigger Operation
57
Cutting
58
Gouging
59
Piercing
63
Common Cutting Faults
64
Duty Cycle
64
Claims and Technical Questions
65
Cut Charts
65
Cut Chart and Consumable Parts Index
66
Maintenance
92
Routine Maintenance
92
Troubleshooting
93
Removal and Replacement of Torch
96
Removal
96
Replacement
96
Removal and Replacement of Torch Lead Assembly
98
Removal
98
Replacement
98
Increase or Decrease Torch Lead Length
99
Adjusting Plasma Gas
102
Parts List
103
MAX200 Power Supply
103
Recommended Spare Parts
118
Power Supply
118
Hand Torch and Torch Leads
118
Hand Torch Systems
119
MAX200T (90°) Hand Torch Cutting Systems
119
MAX200E (65°) Hand Torch Gouging Systems
119
PAC200T/E Trigger Torch Consumables
120
PAC200T ((90°) Cutting Torch Assembly
122
PAC200T (90°) Cutting Torch Assembly 25 Ft
122
PAC200T Cutting Torch Consumable Parts Kit
122
PAC200E Gouging Torch Consumable Parts Kit
126
Extended Leads
127
Wiring Diagrams
133
Timing Chart
146
Filters
148
EMC Introduction
178
General
179
Power Cable
179
Connect Power Cable
179
Appendix E
179
Power Supply
179
Line Disconnect Switch
181
EMI Filter Parts List
182
Other manuals for Hypertherm MAX200
Product Configuration Manual
14 pages
Installation Manual
9 pages
Field Service Bulletin
10 pages
5
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Hypertherm MAX200 Specifications
General
Brand
Hypertherm
Model
MAX200
Category
Welding System
Language
English
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