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Vogue System Gen 2 S32
IDEAL Vogue System Gen 2 S32 User Manual
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59
Installation and Servicing
SECTION 3 - SERVICING
3.31
BOILER SEALING P
ANEL REPLACEMENT
1.
Refer to Sections 3.2 & 3.3.
2.
Remove the old seal from the casing.
3.
Fit the new seal ensuring correct location
over the xing pins and the material is
fully located within the casing.
4.
Reassemble in reverse order
.
5.
Check the operation of the boiler
. Refer to
Sections 2.24 - 2.27.
3
SERVICING
58
60
Table of Contents
Default Chapter
7
Table of Contents
7
1 General
8
Introduction
10
Operation
10
Safe Handling
10
Optional Extra Kits
10
Safety
10
Safe Handling of Substances
10
Location of Boiler
11
Gas Supply
11
Flue Installation
11
Terminal
12
Air Supply
12
Water Circulation System
12
Boiler Control Interlocks
12
Electrical Supply
12
Condensate Drain
12
Boiler Dimensions, Services & Clearances
13
System Requirements
14
General 10
14
System Balancing
15
Water Treatment
15
2 Installation
16
Boiler Assembly - Exploded View
16
Unpacking
17
Front Panel Removal
18
Wall Mounting Template
19
Preparing the Wall
19
Fitting the Wall Mounting Plate
19
Mounting the Boiler
19
Determining the Flue Length & Flue Packs Req'D
20
Cutting & Setting the Flue Length
22
Installing the Flue
23
Condensate Drain
24
Fitting the Optional Roof Flue Kit (Flat or Pitched)
26
Flue Terminal Position
27
Assembling the Roof Flue Kit
28
Connections & Filling
29
Electrical Connections
30
Installer Wiring - Mains
30
Optional System Controls Kits
31
Internal Wiring - External Controls
31
System Control Wiring
32
External Electrical Controls
33
Wiring Diagram
34
Commissioning and Testing
35
Initial Lighting
36
Check CH & HW Cylinder Operation
37
Display Functions in Normal Operation
38
Changing Settings
38
Menu Operation
39
Vent System
40
General Checks
44
Handing over
44
3 Servicing
45
Servicing Schedule
45
Boiler Front Panel Removal / Replacement
46
Lowering Controls Panel/Accessing Mains Wiring
46
Fan and Venturi Assembly Removal and Cleaning
47
Removal of Injector
47
Burner Removal and Cleaning
48
Cleaning the Condensate Trap / Siphon
48
Cleaning the Heat Exchanger
49
Re-Assembly
49
Replacement of Components
50
Fan Replacement
50
Burner Injector Replacement
51
Burner/Door Assembly Replacement
51
Return Thermistor Renewal
51
Ignition Electrode Replacement
52
Flame Detection Electrode Replacement
52
Spark Generator Replacement
53
Gas Control Valve Replacement
53
Condensate Trap Replacement
53
PCB Replacement
54
User PCB Replacement
55
Draining the Boiler
55
Pressure Gauge Renewal
55
Safety Pressure Relief Valve Renewal
56
Pump Auto Air Vent Replacement
56
Pump Head Replacement
57
CH Water Pressure Sensor Replacement
57
Flow Thermistor Replacement
57
Heat Exchanger Replacement
58
Expansion Vessel Recharging and Replacement
58
Boiler Sealing Panel Replacement
59
4 Fault Finding
60
Fault Finding Chart Main Menu
60
Overheat Lockout
61
Ignition Lockout
61
Flame Loss
62
Thermal Fuse Lockout
62
Flame on before Gas Valve on
63
Flow Thermistor Fault
63
Outside Sensor Fault
63
Return Thermistor Fault
64
Fan Fault
64
Low Water Pressure
64
No Water Flow
64
No Connection to Primary Pcb
65
No CH but Cylinder Temperature Ok
65
No HW but CH Ok
66
Blank Display
66
5 Spare Parts
67
6 Benchmark & Commissioning
68
Short List of Parts
68
Gas Boiler System Commissioning Checklist
70
Service Record
71
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IDEAL Vogue System Gen 2 S32 Specifications
General
Brand
IDEAL
Model
Vogue System Gen 2 S32
Category
Boiler
Language
English
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