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iKarus C42C Maintenance Manual
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COMCO IKARUS
Maintenance M
anual C42
Series
MaintenanceM
anua
l C42-
Series_Issue_VII_18
.02.2014.doc
Revison
No.:1
41 from 107
Figure 47: Bra
ke system
– "M
agura-BIG" brake
s (since 0
6/2003)
Figure 48: Bra
ke system
– "Behringe
r" brakes (o
ptio
nal, from 01/2
010)
brake disc
brake tubing
retention bolt
brake pad
brake shoe
Brake
l
ever
with
integrated
master brake cylinder
brake disc
brake tubing
brake shoe
44
46
Table of Contents
Table of Contents
5
Introduction
9
Overview on Maintenance
9
Carrying out Maintenance Work
10
Technical Description
11
Equipment List
15
Optional Items
16
Installation Manual for Optional Items
17
Cowl Flap C42 Serie / C52
17
Sources for Spare Parts
20
Consumable Items
20
Recommended Stocking List
21
Weight & Balance
22
Weight and Balance Calculations
22
Conditions of Weighing
23
Design
24
Landing Gear
26
Main Landing Gear
26
Power Plants
27
Difference between C42 / C42 UK and C42B / C42B UK / C42E
27
Engine
27
Air Induction System
29
Cooling System
30
Propeller
31
Exhaust System
31
Fuel System
32
Electrical System
35
Flight Controls
38
Elevator
38
Trim
38
Aileron
39
Rudder
40
Nose Gear Steering
40
Wing Flaps
42
Carburettor Control
43
Brakes
44
Instruments
47
Heating
48
Cleaning and Care
49
Aircraft Covering
49
Windscreens
49
Glass-Fibre Components
49
Metal Parts
50
Cockpit and Instruments
50
Movable Connections, Particularly in the Flight Controls
50
Servicing the C42
52
General Maintenance Information
52
Safety Elements
52
Screw Connections
52
Welded Joints
54
Rivet Connections
55
Propeller
56
Pre-Flight Check
56
Periodic Inspections
59
Maintenance Instructions
70
Engine Compartment
70
Synchronising the Carburettors
70
Inspection of Air Hoses between the Carburettors and the Air Filters
71
Fuel System
72
Checking Cleanliness in the Fuel Tank
72
Checking the Electrical Fuel Pump
72
Landing Gear
73
Greasing the Nose Wheel Fork Bearing
73
Checking and Setting the Shock Absorbers
73
Brakes
74
Replenishing Brake Fluid
74
Changing the Brake Pads
76
Changing the Brake Discs
76
Wing
77
Inspecting and Replacing Wing Battens
77
Checking the Security of the Aileron Push-Rods
79
Flight Controls
80
Adjusting the Cable Tension of the Aileron Control System
80
Checking the Connection of the Sliding Sleeve with the Flap Spar
80
Servicing the Elevator Reversal Bellcrank
81
Setting the Throttle Friction
81
Visual Inspection of the Empennage Attachment Safety Screws
82
Inspecting the Pitot-Static Pressure System
83
Pitot Pressure System
83
Static Pressure System
84
Repairing the C42
85
Repairing the Covering
85
Damage to the Fabric
85
Damage to the Seams
86
Thermal Tensioning of the Covering
86
Repairing the Aircraft Structure
86
Fuselage
87
Wing
88
Rigging the Wings
89
Undercarriage
93
Landing Gear
94
Jacking up the Aircraft
94
Repairing Rivet Connections
95
Glass Repairs
95
Repairing the Glass-Fibre / Carbon-Fibre Skins
96
Electrical Repairs
97
Ikarus Flight Centres
97
Appendix
98
Operating Fluids
98
Engine Oil
98
Coolant
98
Brake Fluid
98
Settings
98
Angle of Incidence Wing - Fuselage Tube
98
Angle of Incidence Horizontal Tail Fin - Fuselage Tube
98
Control Surface Deflections
99
Tyre Pressure
99
Recommenden Fasterner Torque Values
100
Placards
102
Notification of Technical Defect And/Or Damage to Micro-Light Aircraft
103
Circuit Diagrams
104
Circuit Diagram until Nov. 2008
104
Circuit Diagram until Nov. 2008
105
Circuit Diagram Since Nov. 2008
106
Circuit Diagram Electric Trim
107
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iKarus C42C Specifications
General
Brand
iKarus
Model
C42C
Category
Aircrafts
Language
English
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