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JAC S5 User Manual
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S5
Workshop Manual
Engine
EM
-22
Connecting Rod
1. Component
2. Dismantling
Notes:
Press relevant tie rods (according to cylinder number), and place bushings in sequence
to facilitate correct re-installation.
1) Dismantle connecting rod cover nuts, and then dismantle lower cover and bushing
under the big end. Make marks for re-installation.
1
st
piston ring
2
nd
piston ring
Oil ring
Piston
Piston pin
Conne
cting rod
Upper connecting rod bearing
Lower connecting rod bearing
Connecting rod bearing cover
Connecting rod nut
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21
23
Table of Contents
Precautions
1
Parts to be Tightened According to the Specified Angle
2
Dismantling Sealant
2
Special Tool Table
4
Preparation Work
4
Auxiliary Material Table of Engine Assembly
7
Auxiliary Material Table for Cylinder Head Assembly
7
Structure Overview of Engine
8
Structure Parameter Table of Engine
9
Engine No. Position
10
Drive Belt Diagram
10
Dismantling
11
Air Filter and Air Pipe
12
Inspection and Replacement of Air Filter Element
13
Engine Cylinder Block
14
Camshaft
17
Rocker Arm Inspection
18
Camshaft Inspection
18
Camshaft Installation
19
Tightening Torque
20
Connecting Rod Dismantling
22
Piston and Piston Pin Inspection
24
Piston Ring Inspection
25
Connecting Rod Installation
25
Crankshaft
28
Crankshaft Dismantling
29
Crankshaft Inspection
29
How to Use Plastic Gauge
30
Inspection of Air Exhaust System
33
Exhaust Pipe
33
Turbocharger
35
Air Intake Manifold
36
Intercooler
39
Air Filter
40
Cylinder Head Cover Assembly
42
Valve Spring
45
Valve Guide Pipe
45
Replacement of Valve Race
46
Replace Valve Guide Pipe
46
Valve Guide Pipe Enlarged Dimensions
47
Timing Belt
49
Chain Wheel, Tensioner Belt Pulley and Idler Wheel Inspection
52
Auto-Tensioner Inspection
52
Timing Belt Inspection
53
Crankshaft Installation
56
Install Automatic Tensioner
59
Install Tensioning Wheel Onto Tensioning Rod
59
Fault Diagnosis
62
Engine Is Difficult to Start
62
Power Is Insufficient During Running
62
Knock Cylinder Sound in the Engine
62
Engine too Hot
63
Oil Consumption Is too Much
63
Maintenance Data and Specification
64
Engine Overhaul Data List
64
Fastening Torque Specification Table
68
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JAC S5 Specifications
General
Brand
JAC
Model
S5
Category
Automobile
Language
English
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