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JAC
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S5
JAC S5 User Manual
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S5
Workshop Manual
Engine
EM
-4
Preparation Work
Special Tool Table
No.
Tools
Name
Overall diagram
Code
Purpose
1
Valve spring
compressor
JAC-T1F001
It is used for
dismantling
engine valve
and relevant
parts when it is
unnecessary to
dismantle.
2
Camshaft oil
seal installer
JAC-T1F002
Install engine
camshaft oil
seal
3
Crankshaft
front oil seal
guider
JAC-T1F003
It can guide to
install
crankshaft front
oil seal.
4
Crankshaft
front oil seal
installer
JAC-T1F004
Install
crankshaft front
oil seal
5
Dismantle
tool of
piston pin
JAC-T1F005
It is used for
dismantling of
engine piston
pin.
6
Timing gear
pulley
stopper
JAC-T1F006
It is used for
supporting
fixing balance
axle chain
wheel.
Guider
Oil
seal
Front
cover
Press rod
Forward
mark
Forward
mark
Guide block
Base
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5
Table of Contents
Precautions
1
Parts to be Tightened According to the Specified Angle
2
Dismantling Sealant
2
Special Tool Table
4
Preparation Work
4
Auxiliary Material Table of Engine Assembly
7
Auxiliary Material Table for Cylinder Head Assembly
7
Structure Overview of Engine
8
Structure Parameter Table of Engine
9
Engine No. Position
10
Drive Belt Diagram
10
Dismantling
11
Air Filter and Air Pipe
12
Inspection and Replacement of Air Filter Element
13
Engine Cylinder Block
14
Camshaft
17
Rocker Arm Inspection
18
Camshaft Inspection
18
Camshaft Installation
19
Tightening Torque
20
Connecting Rod Dismantling
22
Piston and Piston Pin Inspection
24
Piston Ring Inspection
25
Connecting Rod Installation
25
Crankshaft
28
Crankshaft Dismantling
29
Crankshaft Inspection
29
How to Use Plastic Gauge
30
Inspection of Air Exhaust System
33
Exhaust Pipe
33
Turbocharger
35
Air Intake Manifold
36
Intercooler
39
Air Filter
40
Cylinder Head Cover Assembly
42
Valve Spring
45
Valve Guide Pipe
45
Replacement of Valve Race
46
Replace Valve Guide Pipe
46
Valve Guide Pipe Enlarged Dimensions
47
Timing Belt
49
Chain Wheel, Tensioner Belt Pulley and Idler Wheel Inspection
52
Auto-Tensioner Inspection
52
Timing Belt Inspection
53
Crankshaft Installation
56
Install Automatic Tensioner
59
Install Tensioning Wheel Onto Tensioning Rod
59
Fault Diagnosis
62
Engine Is Difficult to Start
62
Power Is Insufficient During Running
62
Knock Cylinder Sound in the Engine
62
Engine too Hot
63
Oil Consumption Is too Much
63
Maintenance Data and Specification
64
Engine Overhaul Data List
64
Fastening Torque Specification Table
68
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JAC S5 Specifications
General
Brand
JAC
Model
S5
Category
Automobile
Language
English
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