Kohler 11RMY Service Manual

Table of Contents
TP-5867 11/02 Table of Contents
Product Identification Information Inside front cover............................................
Safety Precautions and Instructions I........................................................
Introduction i...............................................................................
Service Assistance ii........................................................................
Section 1 Specifications 1...................................................................
1.1 Introduction 1..........................................................
1.2 Controller Features 1....................................................
1.3 Alternator 1............................................................
1.4 Generator Set Specifications 2............................................
1.5 Engine 2...............................................................
1.6 Service Views 3........................................................
Section 2 Scheduled Maintenance 7..........................................................
2.1 Service Schedule 8.....................................................
2.2 Lubrication System 8....................................................
2.2.1 Low Oil Pressure Shutdown 8....................................
2.2.2 Oil Level Check 8...............................................
2.2.3 Engine Oil Recommendation 8....................................
2.2.4 Oil Change Procedure 10.........................................
2.3 Spark Plugs 11..........................................................
2.4 Air Cleaner Element and Precleaner 11.....................................
2.5 Cooling System 12.......................................................
2.6 Exhaust System 13......................................................
2.7 Battery 13...............................................................
2.7.1 Cleaning the Battery 14...........................................
2.7.2 Checking Battery Electrolyte Level 14...............................
2.7.3 Checking Electrolyte Specific Gravity 14............................
2.8 Storage Procedure 15....................................................
2.8.1 Lubricating System 15............................................
2.8.2 Fuel System 15..................................................
2.8.3 Internal Engine Components (Gas/Gasoline-Fueled Engines) 16.......
2.8.4 Exterior 16......................................................
2.8.5 Battery 16.......................................................
Section 3 Troubleshooting 17.................................................................
Section 4 Controller Troubleshooting 23.......................................................
4.1 Relay Controller 23.......................................................
4.2 Sequence of Operation 24................................................
4.2.1 Starting Sequence 26.............................................
4.2.2 Running Sequence 26............................................
4.2.3 Stopping Sequence 26............................................
4.2.4 Fault Shutdown 26...............................................
4.3 Controller Circuit Board 26................................................
4.4 Cyclic Cranking 28.......................................................
4.4.1 Adjustment 28...................................................
4.4.2 Testing 28.......................................................
Section 5 Generator/Relay Controller Troubleshooting 31.......................................
Section 6 Component Testing and Adjustment 35..............................................
6.1 Theory of Operation, 1-Phase Generator Sets with Power Boost IIIE Voltage
Regulator 35............................................................
6.2 Generator Troubleshooting 35.............................................
6.3 Voltage Regulator 36.....................................................
6.3.1 Voltage Regulator Test 37.........................................

Kohler 11RMY Specifications

General

Brand	Kohler
Model	11RMY
Category	Portable Generator
Language	English