Kohler 6EKOD Service Manual

TP-6774 2/14a Table of Contents 3
Table of Contents
Safety Precautions and Instructions 7.........................................................
Introduction 11...............................................................................
Service Assistance 11.........................................................................
Section 1 Specifications 13...................................................................
1.1 General 13..............................................................
1.2 Engine 14...............................................................
1.3 Generator, 4 Lead 15.....................................................
1.4 Generator, 12 Lead 15....................................................
1.5 Service Views 16.........................................................
1.6 Torque Specifications 17..................................................
Section 2 Scheduled Maintenance 19..........................................................
2.1 General 19..............................................................
2.2 Lubrication System 20....................................................
Section 3 Exhaust System 21..................................................................
3.1 Exhaust System Inspection 21.............................................
3.2 Servicing Mixing Elbow 21.................................................
Section 4 Fuel System 23.....................................................................
4.1 General 23..............................................................
4.2 Fuel Filter 23.............................................................
4.2.1 Fuel System Bleed 24.............................................
4.3 Fuel Pump 25............................................................
4.4 Governor 25.............................................................
4.5 Fuel Solenoid 25.........................................................
Section 5 Cooling System 27..................................................................
5.1 General 27..............................................................
5.2 Water-Cooled Exhaust Manifold 28.........................................
5.3 Coolant Replacement Including Heat Exchanger Service 28....................
5.4 Check and Fill Coolant 31.................................................
5.5 Flush and Clean Cooling System 32........................................
5.6 Pressure Cap 32.........................................................
5.7 Impeller Inspection and Replacement 32....................................
5.8 Belt Tension 33...........................................................
5.8.1 Seawater Pump Belt Tensioning Procedure 33.......................
5.9 Anticorrosion Zinc Anode 34...............................................
5.10 Siphon Break 35.........................................................
Section 6 Troubleshooting 37.................................................................
6.1 Introduction 37...........................................................
6.2 Initial Checks 37..........................................................
6.3 Troubleshooting Chart 37..................................................
Section 7 Controller 43.......................................................................
7.1 Introduction 43...........................................................
7.2 General Repair Information 44.............................................
7.3 SiteTecht Software 45....................................................
7.4 Controller Service Replacement Kit GM83745 45.............................
7.5 Advanced Digital Control IId Operation 47...................................
7.5.1 Controls and Indicators 47.........................................
7.5.2 Starting the Generator Set 48......................................
7.5.3 Stopping the Generator Set 49.....................................
7.5.4 Fault Shutdowns and Warnings 49..................................
7.5.5 Digital Display 51.................................................

Kohler 6EKOD Specifications

General

Brand	Kohler
Model	6EKOD
Category	Marine Equipment
Language	English