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Komatsu HD465-8 User Manual
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PREP
ARA
TION BEFORE TRA
VELING AFTER LONG-TERM ST
ORAGE
1.
Check all the oil and water levels before traveling.
2.
When
traveling
after
long-term
storage,
travel
forward
at
a
speed
of
10
to
15 km/h
for
5
minutes
or
1 km
to
run the machine in, then change to normal travel.
PRECAUTIONS FOR LONG-TERM STORAGE
OPERA
TION
3-250
301
303
Table of Contents
Table of Contents
14
Safety Information
5
Noise
6
Vibration - Operating Condition
6
Guide to Reduce Vibration Levels on Machine
6
Vibration Level
8
Introduction
9
Main Use of Machine
9
Directions of Machine
9
Visibility from Operator's Seat
9
Product Information
10
Location of Product Identification Number (Pin)/Machine Serial No. Plate
10
Location of Engine Number Plate
10
Fluorinated Greenhouse Gases
11
Service Meter Location
11
Your Machine Serial Numbers and Distributor
11
Serial Plate
12
Declaration of Conformity
13
Table of Contents
14
Safety
17
Safety Labels
18
Location of Safety Labels
19
Contents of Safety Labels
21
General Precautions Common to Operation and Maintenance
28
Precautions before Starting Operation
28
Preparations for Safe Operation
28
Precautions to Prevent Fire
29
Precautions When Getting on or off Machine
31
Do Not Get Caught in Work Equipment
33
Precautions Related to Protective Structures
33
Unauthorized Modification
34
Precautions Related to Attachments and Options
34
Precautions When Running Engine Inside Building
34
Precautions for Operation
35
Precautions for Jobsite
35
Start Engine
37
Precautions for Operation
38
Transportation
41
Towing and Being Towed
42
Precautions for Maintenance
43
Precautions before Starting Inspection and Maintenance
43
Precautions for Check and Maintenance
47
Tires
51
Operation
53
General View
54
Machine Equipment Name
54
Controls and Gauges Names
55
Other Equipment Name
59
Explanation of Components
61
Explanation of Machine Monitor Equipment
61
Switches
151
Control Levers and Pedals
161
Other Equipment
166
Machine Operations and Controls
190
Checks and Adjustment before Starting Engine
190
Method for Starting Engine
220
Method for Operations and Checks after Starting Engine
223
Method for Stopping Engine
225
Method for Checking after Stopping Engine
227
Method for Starting Machine (Travel Forward and Reverse) and Stopping Machine
227
Method for Shifting Gears
232
Method for Traveling Downhill
233
Method for Turning Machine
246
Handle Overload Speed Limit Function
247
Method for Loading
249
Handling Payload Meter
249
Method for Dumping
263
Precautions for Operation
265
Method for Parking Machine
266
Method for Checking after Finishing Work
267
Lock
267
Handle Tire
272
Handle Air Conditioner
275
Explanation of Air Conditioner Equipment
276
Method for Operating Air Conditioner
281
Handle Radio
288
Explanation of Radio Equipment
288
Method for Controlling Radio
289
Dump Body Heating Specifications
293
Determine and Maintain Travel Road
294
Transportation
295
Precautions for Transportation
295
Select Transportation Method
295
Method for Securing Machine
295
Precautions for Lifting Machine
295
Cold Weather Operation
299
Cold Weather Operation Information
299
Precautions after Daily Work Completion
300
After Cold Weather Season
300
Precautions for Long-Term Storage
301
Preparation for Long-Term Storage
301
Maintenance During Long-Term Storage
301
Starting Machine after Long-Term Storage
301
Preparation before Traveling after Long-Term Storage
302
Troubles and Actions
303
Actions When Running out of Fuel
303
Actions if Transmission Has Trouble
303
Method for Lowering Dump Body if Troubles Occur
303
Precautions for Towing Machine
305
Precautions for Discharged Battery
308
Other Trouble
312
Maintenance
319
Precautions for Maintenance
320
Check Service Meter Reading
320
Komatsu Genuine Replacement Parts
320
Komatsu Genuine Lubricants
320
Always Use Clean Washer Fluid
320
Fresh and Clean Lubricants
320
Check Drained Oil and Used Filter
320
Precautions for Refilling Oil or Fuel
320
Precautions for Welding
320
Do Not Drop Things Inside Machine
320
Avoid Mixing Oil
321
Lock Inspection Covers
321
Bleed Air from Hydraulic Circuit
321
Precautions When Installing Hydraulic Hoses
321
Checks after Inspection and Maintenance
321
Fuel and Lubricants to Match the Ambient Temperature
321
Close Engine Side Cover Securely
321
Precautions for Jack-Up
321
Outline of Maintenance
323
Handle Oil, Fuel, Coolant, and Performing Oil Clinic
323
Handle Electrical Components
326
Standard Tightening Torque for Bolts and Nuts
327
Maintenance Schedule
329
Maintenance Schedule Table
329
Maintenance Procedure
331
Initial 250 Hours Maintenance (Only after the First 250 Hours)
331
When Required
331
Method for Checking, Cleaning and Replacing Air Cleaner
331
Method for Cleaning Inside of Cooling System
335
Method for Cleaning Fins by Rotating Cooling Fan in Reverse
339
Method for Cleaning Radiator Fins, Aftercooler Fins, Oil Cooler Fins, and Air Conditioner Condenser Fins
339
Method for Rotating Fan in Reverse
339
Method for Cleaning Fin with Compressed Air
341
Method for Checking and Maintenance Air Conditioner
342
Method for Checking Window Washer Fluid Level, Adding Fluid
342
Method for Checking Dump Body
343
Method for Checking Length of Suspension Cylinder
343
Method for Bleeding Air from Brake Circuit
345
Method for Bleeding Air from Fuel Circuit
347
Method for Checking Play of Output Coupling of Output Shaft
348
Select and Check Tires
349
Checks before Starting
351
Every 250 Hours Maintenance
351
Method for Lubricating
351
Method for Checking and Adding Oil in Deferential Case
353
Method for Checking Battery Electrolyte Level
354
Method for Checking Drive Shaft
354
Method for Checking Oil Level in Final Drive Case, Adding Oil
354
Method for Cleaning Transmission Case Breather
356
Method for Cleaning Steering and Hoist Oil Tank Breather
357
Method for Checking Foot Brake Performance
358
Method for Checking Frame
358
Method for Checking Parking Brake Performance
359
Method for Checking Retarder Brake Performance
359
Method for Checking and Cleaning Automatic Suspension
360
Method for Checking Function of Accumulator
361
Every 500 Hours Maintenance
362
Method for Replacing Fuel Prefilter Cartridge
364
Method for Checking Wear of Front Disc Brake Pads
366
Method for Replacing Transmission Oil Filter Element
366
Method for Checking and Replacing Alternator and Air Conditioner Compressor Drive Belt
367
Every 1000 Hours Maintenance
369
Method for Changing Oil in Transmission Case and Brake Sub-Tank, Cleaning Strainer
369
Method for Replacing Brake Oil Filter Element
373
Method for Replacing Fuel Main Filter Cartridge
374
Method for Replacing Fuel Tank Breather Element
375
Method for Lubricating
376
Method for Checking Rear Brake Disc Wear Amount
377
Method for Collecting Leaked Oil from Floating Seal
377
Method for Checking and Lubricating Alternator and Air Conditioner Compressor Drive Belt
378
Method for Checking for Looseness of Engine Intake Pipe Clamp
379
Every 2000 Hours Maintenance
380
Method for Replacing Steering and Hoist Oil Filter Element
380
Method for Changing Oil in Final Drive Case
381
Method for Changing Oil in Deferential Case
382
Method for Cleaning Differential Case Breather
382
Method for Cleaning Hydraulic Tank Strainer
383
Method for Replacing Hydraulic Tank Breather Element
383
Method for Checking Accumulator Gas Pressure
384
Method for Checking Alternator
384
Method for Checking and Adjusting Engine Valve Clearance
384
Method for Replacing Kccv Filter Element
384
Every 4000 Hours Maintenance
387
Replace Defined Life Parts
387
Method for Changing Oil in Steering and Hoist Oil Tank
387
Method for Checking for Looseness of Engine High-Pressure Piping Clamp, Hard- Ening of Rubber
388
Every 4500 Hours Maintenance
390
Every 8000 Hours Maintenance
390
Method for Cleaning Kdpf
390
Method for Cleaning Fuel Doser
390
Method for Checking for Missing Fuel Spray Prevention Cap on Fuel Doser Piping, Hardening of Rubber
390
Method for Replacing Engine High-Pressure Piping Clamp
390
Method for Replacing Fuel Spray Prevention Cap
390
Every 9000 Hours Maintenance
391
Every 15000 Hours Maintenance
391
Method for Overhauling Starting Motor and Alternator
391
Method for Replacing Fuel Spray Prevention Cap on Fuel Doser Piping
391
End of Service Life
391
Method for Checking and Replacing Steering-A Arm Mounting Bolt
391
Method for Checking Starting Motor
388
Method for Checking Water Pump
388
Method for Lubricating Drive Shaft
388
Specifications
393
Specifications: Hd465-8
394
Specifications: Hd605-8
395
Attachments and Options
397
Body Selection
398
Handle Engine Room Lamp
399
Method for Using Engine Room Lamp
399
Handle Komatsu Traction Control System (Ktcs)
400
Operation of Ktcs
400
Method for Operating Machine When Tires Are Stuck in Ground
400
Handle Speed Limit Function
401
Operation of Speed Limit Function
401
Operation if Troubles on System Occur
402
Replacement Parts
403
Periodic Replacement of Defined Life Parts
404
Defined Life Parts List
404
Consumable Parts
405
Consumable Parts List
405
Recommended Fuel, Coolant, and Lubricant
406
Lubrication Chart
406
Method for Using Fuel, Coolant and Lubricants According to Ambient Temperature
408
Recommended Brands and Qualities Other than Komatsu Genuine Oils
410
Index
411
4
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Komatsu HD465-8 Specifications
General
Brand
Komatsu
Model
HD465-8
Category
Trucks
Language
English
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