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KTM
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125 EXC EU
KTM 125 EXC EU User Manual
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24
AUXILIAR
Y
SUBSTANCES
143
Oil
for
foam
air
filter
Guideline
–
KTM
recommends
Motorex
®
products.
Supplier
Motorex
®
–
Twin
Air
Liquid
Bio
Power
Rubber
grip
adhesive
(00062030051)
Supplier
KTM-Sportmotorcy
cle
AG
–
GRIP
GLUE
Universal
oil
spray
Guideline
–
KTM
recommends
Motorex
®
products.
Supplier
Motorex
®
–
Joker
440
Synthetic
144
146
Table of Contents
Default Chapter
4
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
9
3 Important Notes
10
Guarantee, Warranty
10
Operating and Auxiliary Substances
10
Spare Parts, Accessories
10
Service
10
Figures
10
Customer Service
10
4 View of Vehicle
11
View of Vehicle, Front Left (Example)
11
View of Vehicle, Rear Right (Example)
12
5 Serial Numbers
13
Chassis Number
13
Type Label
13
Key Number (All EXC Models)
13
Engine Number
13
Fork Part Number
13
Shock Absorber Part Number
14
6 Controls
15
Clutch Lever
15
Hand Brake Lever
15
Throttle Grip
15
Kill Switch (All EXC Models)
15
Kill Switch (All XC-W Models)
16
Horn Button (All EXC Models)
16
Light Switch (All EXC Models)
16
Light Switch (All XC-W Models)
16
Turn Signal Switch (All EXC Models)
16
Emergency off Switch (EXC AUS)
17
Electric Starter Button (200/250/300 EXC EU, 250/300 SIX DAYS, XC-W)
17
Electric Starter Button (EXC AUS)
17
Overview of Indicator Lamps (EXC EU/AUS)
17
Overview of Indicator Lamps (SIX DAYS EU)
17
Overview of Indicator Lamps (300 XC-W SIX DAYS USA)
18
Opening the Filler Cap
18
Closing the Filler Cap
18
Fuel Tap
19
Choke
19
Shift Lever
19
Kick Starter
20
Foot Brake Lever
20
Side Stand
20
Steering Lock (All EXC Models)
20
Locking the Steering (All EXC Models)
21
Unlocking the Steering (All EXC Models)
21
7 Speedometer
22
Exc, XC-W
22
Speedometer Overview
22
Activation and Test
22
Setting Kilometers or Miles
22
Adjusting the Speedometer Functions
23
Setting the Clock
23
Querying Lap Time
23
Display Mode SPEED (Speed)
24
Display Mode SPEED/H (Service Hours)
24
Setup Menu
24
Unit of Measurement Menu
25
Display Mode SPEED/CLK (Time)
25
Setting the Clock
25
Display Mode SPEED/LAP (Lap Time)
26
Viewing the Lap Time
26
Display Mode SPEED/ODO (Odometer)
26
Display Mode SPEED/TR1 (Trip Master 1)
26
Display Mode SPEED/TR2 (Trip Master 2)
27
Setting TR2 (Trip Master 2)
27
Display Mode SPEED/A1 (Average Speed 1)
27
Display Mode SPEED/A2 (Average Speed 2)
28
Display Mode SPEED/S1 (Stop Watch 1)
28
Display Mode SPEED/S2 (Stop Watch 2)
28
Table of Functions
28
Table of Conditions and Menu Activation
29
Six Days
29
Speedometer Overview
29
Activation and Test
30
Setting Kilometers or Miles
30
Setting the Speedometer Functions
30
Setting the Clock
31
Viewing the Lap Time
31
Display Mode SPEED (Speed)
32
Display Mode SPEED/H (Service Hours)
32
Setup Menu
32
Setting the Unit of Measurement
33
Display Mode SPEED/CLK (Time)
33
Setting the Clock
33
Display Mode SPEED/LAP (Lap Time)
34
Viewing the Lap Time
34
Display Mode SPEED/ODO (Odometer)
34
Display Mode SPEED/TR1 (Trip Master 1)
34
Display Mode SPEED/TR2 (Trip Master 2)
35
Setting TR2 (Trip Master 2)
35
Display Mode SPEED/A1 (Average Speed 1)
35
Display Mode SPEED/A2 (Average Speed 2)
36
Display Mode SPEED/S1 (Stop Watch 1)
36
Display Mode SPEED/S2 (Stop Watch 2)
36
Table of Functions
37
Table of Conditions and Menu Activation
38
8 Preparing for Use
39
Advice on First Use
39
Running in the Engine
40
Preparing the Vehicle for Difficult Riding Conditions
40
Preparations for Riding on Dry Sand
41
Preparations for Riding on Wet Sand
41
Preparations for Riding on Wet and Muddy Surfaces
42
Preparations for Riding at High Temperatures and Low Speeds
42
Preparing for Riding at Low Temperatures or in Snow
43
9 Riding Instructions
44
Checks and Maintenance Work When Preparing for Use
44
Starting
44
Start off
45
Shifting, Riding
45
Braking
45
Stopping, Parking
46
Transport
46
Refueling
47
10 Service Schedule
48
Service Work (as Additional Order)
49
11 Tuning the Chassis
50
Checking the Basic Chassis Setting with the Rider's Weight
50
Compression Damping of Shock Absorber
50
Adjusting the Low-Speed Compression Damping of the Shock Absorber
50
Adjusting the High-Speed Compression Damping of the Shock Absorber
51
Adjusting the Rebound Damping of the Shock Absorber
51
Measuring the Sag of the Unloaded Rear Wheel
52
Checking the Static Sag of the Shock Absorber
52
Checking the Riding Sag of the Shock Absorber
53
Adjusting the Spring Preload of the Shock Absorber
53
Adjusting the Riding Sag
54
Checking the Basic Setting of the Fork
54
Adjusting the Compression Damping of the Fork
55
Adjusting the Rebound Damping of the Fork
56
Adjusting the Spring Preload of the Fork (EXC, XC-W)
57
Handlebar Position
57
Adjusting the Handlebar Position
58
12 Service Work on the Chassis
59
Raising the Motorcycle with the Lift Stand
59
Removing the Motorcycle from the Lift Stand
59
Bleeding the Fork Legs
59
Cleaning the Dust Boots of the Fork Legs
60
Loosening the Fork Protection
60
Positioning the Fork Protection
61
Removing the Fork Legs
61
Installing the Fork Legs
61
Removing the Fork Protector
62
Installing the Fork Protector
63
Removing the Lower Triple Clamp (EXC, XC-W)
63
Removing the Lower Triple Clamp (SIX DAYS)
64
Installing the Lower Triple Clamp (EXC, XC-W)
64
Installing the Lower Triple Clamp
66
Six Days)
66
Checking the Play of the Steering Head Bearing
68
Adjusting the Play of the Steering Head Bearing
68
Greasing the Steering Head Bearing
69
Removing the Front Fender
69
Installing the Front Fender
69
Removing the Shock Absorber
70
Installing the Shock Absorber
70
Removing the Seat
71
Mounting the Seat
71
Removing the Air Filter Box Lid
72
Installing the Air Filter Box Lid
72
Removing the Air Filter
72
Installing the Air Filter
72
Cleaning the Air Filter and Air Filter Box
73
Sealing the Air Filter Box
73
Removing the Main Silencer
74
Installing the Main Silencer
74
Changing the Glass Fiber Yarn Filling of the Main Silencer
74
Removing the Fuel Tank
75
Installing the Fuel Tank
76
Checking the Chain for Dirt
77
Cleaning the Chain
77
Checking the Chain Tension
77
Adjusting the Chain Tension
78
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
79
Checking the Frame
80
Checking the Swingarm
81
Checking the Routing of the Throttle Cable
81
Checking the Rubber Grip
82
Additionally Securing the Rubber Grip
82
Adjusting the Basic Position of the Clutch Lever
82
Checking/Correcting the Fluid Level of the Hydraulic Clutch
83
Changing the Hydraulic Clutch Fluid
83
Removing the Engine Guard (SIX DAYS)
84
Installing the Engine Guard (SIX DAYS)
85
13 Brake System
86
Checking the Free Travel of the Hand Brake Lever
86
Adjusting Free Travel of Hand Brake Lever (All EXC Models)
86
Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)
86
Checking the Brake Discs
87
Checking the Front Brake Fluid Level
87
Adding Front Brake Fluid
87
Checking the Front Brake Linings
88
Changing the Front Brake Linings
89
Checking the Free Travel of Foot Brake Lever
90
Adjusting the Basic Position of the Foot Brake Lever
90
Checking the Rear Brake Fluid Level
91
Adding Brake Fluid for the Rear Brake
91
Checking the Rear Brake Linings
92
Changing the Brake Linings of the Rear Brake
92
14 Wheels, Tires
95
Removing the Front Wheel
95
Installing the Front Wheel
95
Removing the Rear Wheel
96
Installing the Rear Wheel
96
Checking the Tire Condition
97
Checking the Tire Air Pressure
98
Checking the Spoke Tension
98
15 Electrical System
100
Removing the Battery (All 200/250/300 Models)
100
Installing the Battery (All 200/250/300 Models)
100
Recharging the Battery (All 200/250/300 Models)
101
Changing the Main Fuse (All 200/250/300 Models)
102
Removing the Headlight Mask with the Headlight
103
Refitting the Headlight Mask with the Headlight
103
Changing the Headlight Bulb
103
Changing the Turn Signal Bulb (All EXC Models)
104
Checking the Headlight Setting
105
Adjusting the Headlight Range
105
Changing the Speedometer Battery
105
16 Cooling System
107
Checking the Antifreeze and Coolant Level
107
Checking the Coolant Level
108
Draining the Coolant
108
Refilling with Coolant
109
17 Tuning the Engine
111
Checking the Play in the Throttle Cable
111
Adjusting the Play in the Throttle Cable
111
Carburetor - Idle
111
Carburetor - Adjusting the Idle Speed
112
Emptying the Carburetor Float Chamber
113
Checking the Basic Position of the Shift Lever
114
Adjusting the Basic Position of the Shift Lever
114
Engine Characteristic - Auxiliary Spring (All 250/300 Models)
114
Engine Characteristic - Setting the Auxiliary Spring X (All 250/300 Models)
114
18 Service Work on the Engine
116
Checking the Gear Oil Level
116
Changing the Gear Oil
116
Draining the Gear Oil
117
Refilling with Gear Oil
117
Adding Gear Oil
118
19 Cleaning, Care
120
Cleaning the Motorcycle
120
Checks and Maintenance Steps for Winter Operation
121
20 Storage
122
Preparing for Use after Storage
122
21 Troubleshooting
123
22 Technical Data
125
Engine
125
All 125 Models
125
All 200 Models
125
All 250 Models
126
All 300 Models
126
Engine Tightening Torques
127
All 125/200 Models
127
All 250/300 Models
128
Capacities
129
Gear Oil
129
Coolant
129
Fuel
129
Chassis
129
Electrical System
130
Tires
131
Fork
131
EXC EU, All 200 Models
131
250/300 Exc Eu/Aus, XC-W Usa
131
Exc Six Days Eu
132
250/300 Six Days
132
Shock Absorber
133
All 125/200 Models
133
All 250/300 Models
133
Chassis Tightening Torques
134
Carburetor
135
22.10.1 All 125 Models
135
22.10.2 200 Exc Eu
135
22.10.3 200 Exc aus
135
22.10.4 200 XC-W Usa
135
22.10.5 250 Exc Eu, 250 Exc Six Days Eu
136
22.10.6 250/300 Exc aus
136
22.10.7 250 XC-W Usa
136
22.10.8 300 Exc Eu, 300 Exc Six Days Eu
137
22.10.9 300 XC-W Usa, 300 XC-W Six Days Usa
137
Carburetor Tuning (All 125 Models)
137
Carburetor Tuning (All 200 Models)
138
Carburetor Tuning (All 250 Models)
139
Carburetor Tuning (All 300 Models)
140
General Carburetor Tuning
141
23 Substances
142
24 Auxiliary Substances
144
25 Standards
146
Index
147
5
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KTM 125 EXC EU Specifications
General
Brand
KTM
Model
125 EXC EU
Category
Motorcycle
Language
English
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