10 SERVICE SCHEDULE 46
10.1 Service schedule
Every 40 operating hours/after every race
Every 20 operating hours
Check that the electrical equipment is functioning properly. ● ●
Check and charge the battery. x (All 200/250/300 models)
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Check the front brake linings. ( p. 86) ● ●
Check the rear brake linings. ( p. 90) ● ●
Check the brake discs. ( p. 85) ● ●
Check the brake lines for damage and leakage. ● ●
Check the rear brake fluid level. ( p. 89) ● ●
Check the free travel of the foot brake lever. ( p. 88) ● ●
Check the frame and swingarm. x
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Check the swingarm bearing. x
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Check the heim joints at the top and bottom of the shock absorber. x
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Check the tire condition. ( p. 95) ● ●
Check the tire air pressure. ( p. 96) ● ●
Check the wheel bearing for play. x
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Check the wheel hubs. x
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Check the rim run-out. x
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Check the spoke tension. ( p. 96) ● ●
Check the chain, rear sprocket, engine sprocket, and chain guide. ( p. 77) ● ●
Check the chain tension. ( p. 75) ● ●
Grease all moving parts (e.g. side stand, hand lever, chain, ...) and check for smooth operation. x
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Check/correct the fluid level of the hydraulic clutch. ( p. 81) ● ●
Check the front brake fluid level. ( p. 85) ● ●
Check the free travel of the hand brake lever. ( p. 84) ● ●
Check the play of the steering head bearing. ( p. 66) ● ●
Change the spark plug and spark plug connector. x
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Check the intake diaphragm. x
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Check the exhaust control for functioning and smooth operation. x
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Check the clutch. x
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Change the gear oil. x ( p. 114)
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Check all hoses (e. g. fuel, cooling, bleeding, drainage) and sleeves for cracking, leaks, and incorrect routing. x
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Check the antifreeze and coolant level. ( p. 105) ● ●
Check the cables for damage and routing without sharp bends. x
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Check that the throttle cables are undamaged, routed without sharp bends and set correctly. ● ●
Clean the air filter and air filter box. x ( p. 71)
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Change the glass fiber yarn filling of the main silencer. x ( p. 72)
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Check the screws and nuts for tightness. x
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Check the headlight setting. ( p. 103) ● ●
Check the idle. ● ●
Final check: Check the vehicle for safe operation and take a test ride. ● ●
Make the service entry in KTM DEALER.NET and in the service record. x
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● Periodic interval
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