KTM 200 User Manual

Repair manual KTM 125 / 200
Art No 3.206.005 -E
9-16C
Collar nut front wheel spindle M 16/20x1,5 40 Nm (30 ft.lb)
Brake caliper front M 8 25 Nm (19 ft.lb)
+ Loctite 243
Clamping bolts upper fork bridge M 8 20 Nm (15 ft.lb)
Clamping bolts lower fork bridge M 8 15 Nm (11 ft.lb)
Clamping bolts fork stubs M8 10 Nm (7 ft.lb)
Collar nut rear wheel spindle M 20x1.5 80 Nm (59 ft.lb)
Hexagon nut swing arm bolt M 14x1.5 100 Nm (74 ft.lb)
Collar bolt handlebar clamp M 8 20 Nm (15 ft.lb)
Allen head bolt handlebar support M 10 40 Nm (30 ft.lb)
+ Loctite 243
Shock absorber top M 12 60 Nm (44 ft.lb)
Shock absorber bottom M 12 60 Nm (44 ft.lb)
Screw adjusting ring spring preload
M 6 8 Nm (6 ft.lb)
Other bolts on chassis M 6 10 Nm (7 ft.lb)
M 8 25 Nm (19 ft.lb)
M 10 45 Nm (33 ft.lb)
TIGHTENING TORQUES - CHASSIS
* Dead-weight without fuel
WP 5018 PDS-DCC WP 5018 PDS-MCC
1218W734 1218W735
Compression adjuster 15 LS (low speed) 15
2 HS (high speed)
Rebound adjuster 25 25
Spring PDS6–260 PDS5-260
Spring preload 4 mm (0.2 in) 5 mm (0.2 in)
STANDARD ADJUSTMENT - SHOCK ABSORBER
WP 4860 MXMA WP 4357 MXMA
1418W708 0518W710
Compression adjuster 20 20
Rebound adjuster 16 12
Spring 4,0 N/mm 3,8 N/mm
Spring preload 5 mm (0.2in) 5 mm (0.2in)
Air chamber length 100 mm (5.1in) 140 mm (5.9in)
Fork oil SAE 5 SAE 5
STANDARD ADJUSTMENT - FORK
125 SX 125 EXC 200 MXC 200 EXC
Frame Central chrome-moly-steel frame
Fork WP – USD 48 MA White Power – Up Side Down 43 MA
Wheel travel front/rear 295/320 mm (11,3/12,6 in)
Rear suspension WP PDS 5018 (Progressive Damping System) shock absorber, aluminium swingarm
Front brake Disc brake with carbon-steel brake disc Ø 260 mm (10.2 in), brake caliper floated
Rear brake Disc brake with carbon-steel brake disc Ø 220 mm (8.7 in), brake caliper floated
Brake discs Wear limit max. 0,4 mm (0,016 in)
Front tires 80/100 - 21“51M 90/90 - 21“ 54R – 90/90 - 21“ 54R
Front tires USA 80/100 - 21“51M 80/100 - 21“51M 80/100 - 21“51M 80/100 - 21“51M
Air pressure offroad 1,0 bar (14psi) 1,0 bar (14psi) 1,0 bar (14psi) 1,0 bar (14psi)
Air pressure road driver only – 1,5 bar (21psi) – 1,5 bar (21psi)
Rear tires 100/90 - 19“ 57M 120/90 - 18“ 65R – 120/90 - 18“ 65R
Rear tires USA 100/90 - 19“ 57M 100/100 - 18“ 59M 100/100 - 18“ 59M 100/100 - 18“ 59M
Air pressure offroad 1,0 bar (14psi) 1,0 bar (14psi) 1,0 bar (14psi) 1,0 bar (14psi)
Air pressure road driver only – 2,0 bar (28psi) – 2,0 bar (28psi)
Fuel tank capacity 7,5 liter (2 US Gal) 8,5 liter (2,2 US Gal) 11 liter (2,9 US Gal)
8,5/11 liter (2,2/2,9 US Gal)
Final drive ratio 13:50t 14:38t – 14:45t / 14:48t
Final drive ratio USA 13:50t 13:50t 14:48t 14:48t
Chain 5/8 x 1/4 "
Available final sprockets 38t, 40t, 42t, 45t, 48t, 50t, 52t
Bulps headlight HS1 12V 35/35W
parking light 12V 5W (Sockel W2, 1x9,5d)
instrument light 12V 1,2W (Sockel W2, 1x4,6d)
brake- rear light 12V 21/5W (Sockel BaY15d)
flasher light 12V 10W (Sockel Ba15s)
license plate illmination 12V 1,2W (Sockel 1x4,6d)
Steering head angle 63°
Wheel base 1461 ± 10 mm (57,3 ± 0,4 in)
Seat height, unloaded 925 mm (36,5 in)
Ground clearance, unloaded 385 mm (15,2 in)
Dead-weight * 92 kg (203 lbs) 100 kg (221 lbs) – 101 kg (223 lbs)
Dead-weight USA * 92 kg (203 lbs) 96 kg (212 lbs) 96 kg (212 lbs) 97 kg (214 lbs)
TECHNICAL SPECIFICATIONS CHASSIS 125 SX / EXC, 200 MXC / EXC 2002

KTM 200 Specifications

General

Brand	KTM
Model	200
Category	Engine
Language	English