KTM 200 User Manual

Repair manual KTM 125 / 200
Art No 3.206.005 -E
9-4C
125 SX 125 EXC 125 EGS 200 MXC 200 EXC 200 EGS
Frame Central chrome-moly-steel frame
Fork WP Extreme Marzocchi Magnum 45 Code 91
Wheel travel front/rear 280 / 320 mm 285 / 320 mm
(11.0 / 12.6 in) (11.2 / 12.6 in)
Rear suspension WP Progressive Damping System shock absorber, aluminium swingarm
Front brake Disc brake with carbon-steel brake disc Ø 260 mm (10.2 in), brake caliper floated
Rear brake Disc brake with carbon-steel brake disc Ø 220 mm (8.7 in), brake caliper floated
Front tires 80/100 - 21“ 51M 90/90 - 21“ 54R 90/90 - 21“ 54R 80/100 - 21“ 51M 90/90 - 21“ 54R 90/90 - 21“ 54R
Air pressure offroad 1.0 bar (14psi) 1,0 bar (14psi) 1.0 bar (14psi) 1.0 bar (14psi) 1.0 bar (14psi) 1.0 bar (14psi)
Air press. road driver only – 1,5 bar (21psi) 1,5 bar (21psi) - 1.5 bar (21psi) 1.5 bar (21psi)
Rear tires 100/90 - 19“ 57M 120/90 - 18“ 65R 120/90 - 18“ 65R 100/100 - 18“ 59M 120/90 - 18“ 65R 120/90 - 18“ 65R
Air pressure offroad 1.0 bar (14psi) 1.0 bar (14psi) 1.0 bar (14psi) 1.0 bar (14psi) 1.0 bar (14psi) 1.0 bar (14psi)
Air press. road driver only – 2.0 bar (28psi) 2.0 bar (28psi) 2.0 bar (28psi) 2.0 bar (28psi)
Fuel tank capacity 7.5 liter 9.5 liter 9.5 or 12 liter 12 liter 9.5 or 12 liter 9.5 or 12 liter
(2 US Gallons) (2.5 US gallons) (2.4 US gallons) (3.2 US gallons) (2.5 or 3.2 US gallons) (2.5 or 3.2 US gallons)
Final drive ratio 13:50 13:50 14:38 14:48 14:48 14:38
Chain 5/8 x 1/4 "
Available final sprockets 38, 40, 42, 45, 48, 50, 52
Steering head angle 63°
Wheel base 1461 ± 10 mm (57.3 ± 0,4 in)
Seat height, unloaded 925 mm (36.4 in)
Ground clearance, unloaded
385 mm (15,2 in)
Dead-weight without fuel 92 kg 96 kg 100 kg 96 kg 97 kg 101 kg
(203 lbs) (212 lbs) (221 lbs) (212 lbs) (214 Ibs) (223 Ibs)
TECHNICAL SPECIFICATIONS CHASSIS 125 SX / EXC / EGS, 200 MXC / EXC / EGS ‘99
WP 1218T711 WP 1218T713
Compression adjuster 5 6
Rebound adjuster 14 14
Spring PDS2–250 PDS1–250
Spring preload 5 mm (0.2 in) 6 mm (0.23 in)
STANDARD ADJUSTMENT - SHOCK ABSORBER
Collar bolt front wheel spindle M 10 40 Nm (30 ft.lb)
Brake caliper front M 8 25 Nm (19 ft.lb)
+ Loctite 243
Clamping bolts upper fork bridge M 8 15 Nm (11 ft.lb)
Clamping bolts lower fork bridge M 8 20 Nm (15 ft.lb)
Clamping bolts fork stubs M 6 7 Nm (5 ft.lb)
(Marzocchi)
Clamping bolts fork stubs M 8 10 Nm (7 ft.lb)
(WP Extreme)
Collar nut rear wheel spindle M 20x1.5 80 Nm (59 ft.lb)
Hexagon nut swingarm bolt M 14x1.5 100 Nm (74 ft.lb)
Shock absorber top M 12 60 Nm (44 ft.lb)
Shock absorber bottom M 12 40 Nm (30 ft.lb)
Other bolts on chassis M 6 10 Nm (7 ft.lb)
M 8 25 Nm (19 ft.lb)
M 10 45 Nm (33 ft.lb)
TIGHTENING TORQUES - CHASSIS
Marzocchi 91 WP 918T767
Compression adjuster 15 12
Rebound adjuster 15 12
Spring 4.0 N/mm 4.0 N/mm
Spring preload 10 mm (0.4in) 5 mm (0.2in)
Air chamber length 140 mm (5.5in) 150 mm (5.9in)
Capacity per fork leg appropx. 600 ccm appropx. 750 ccm
Fork oil SAE 7.5 SAE 5
STANDARD ADJUSTMENT - FORK
NOTE: The damping units in the left and the right fork
leg are of different design. Make sure not to mix them
up in case of repair or service jobs.

KTM 200 Specifications

General

Brand	KTM
Model	200
Category	Engine
Language	English