KTM 200 User Manual

10-9C
RECOMMENDED INSPECTION OF THE 125/200 SX, MXC AND EXC ENGINE
USED FOR ENDURO COMPETITIONS BY THE
KTM WORKSHOP
(ADDITIONAL ORDER FOR THE KTM WORKSHOP)
Check the reed-type intake valve for wear ●●●●●●
Check the clutch shoes for wear ●●●●●●
Check the length of the clutch springs ●●●●●●
Check the cylinder and piston for wear ●●●●●●
Check the exhaust control for proper functioning and smooth running ●●●●●●
Check the eccentricity of the crankshaft journal ●●●●●●
Check the radial clearance of the conrod bearings ●●●
Check the radial clearance of the piston pin main bearing ●●●
Check the crankshaft main bearing for wear ●●●
Replace the crankshaft bearings and conrod bearings ●●●
Check the entire transmission including roller and bearings for wear ●●●
30
hours
45
hours
60
hours
90
hours
120
hours
135
hours
RECOMMENDED INSPECTION OF THE 125/200 SX, MXC AND EXC ENGINE
USED FOR HOBBY
- ENDURO BY THE KTM WORKSHOP
( ADDITIONAL ORDER FOR THE KTM WORKSHOP )
Check the reed-type intake valve for wear ●●●●●●
Check the clutch shoes for wear ●●●●●●
Check the length of the clutch springs ●●●●●●
Check the cylinder and piston for wear ●●●●●●
Check the exhaust control for proper functioning and smooth running ●●●●●●
Check the eccentricity of the crankshaft journal ●●●●●●
Check the radial clearance of the conrod bearings ●●●
Check the radial clearance of the piston pin main bearing ●●●
Check the crankshaft main bearing for wear ●●●
Replace the crankshaft bearings and conrod bearings ●●●
Check the entire transmission including roller and bearings for wear ●●●
60
hours
90
hours
120
hours
180
hours
240
hours
270
hours
NOTE: IF THE INSPECTION ESTABLISHES THAT PERMISSIBLE TOLERANCES ARE EXCEEDED, THE RESPECTIVE COMPONENTS MUST BE REPLACED.

KTM 200 Specifications

General

Starter	Kickstarter
Transmission	6-speed
Engine Type	Single-cylinder, 2-stroke
Cooling System	Liquid-cooled
Lubrication	Premix (oil-fuel mixture)