10-5C
PERIODIC MAINTENANCE SCHEDULE
2. Service after
4000 km
1. Service after
1000 km
every
4000 km
or
once a year
SERVICE INTERVALLS SHOULD NEVER BE EXCEED BY MORE THAN 500 KM!
MAINTENANCE WORK DONE BY KTM AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE OF CARE AND CHECKS DONE BY THE RIDER!
A washed motorcycle can be checked more quickly which saves money!
Check oil level in oil tank and verify kink-less arrangement of bleeder hose ●●●
Change transmission oil ●●●
Check spark plug, set electrode gap, replace plug if necessary ●
Check carburetor connection boots for cracks and leaks ●●
Check idle setting and emission values ●●●
Check bleeder hoses for damage and kink-free arrangement ●●●
Check cooling system for leaks, antifreeze protection ●●●
Check exhaust system for leaks and suspension ●●
Check actuating cables for damage, smooth operation, and kink-less arrangement, ●●●
and adjust and lubricate
Check oil level in master cylinder of hydraulic clutch ●●●
Clean air filter and air filter box ●●
Check cables for damage and kink-less arrangement ●●
Check headlamp adjustment ●●
Check electrical system for proper operation ●●●
(low/high beams, stop light, turn indicators, tell-tale lamps,
speedometer illumination, horn, battery holder, and connections)
Check brake fluid level, lining thickness, and brake discs ●●●
Check brake lines for damage and leaks ●●●
Check/adjust smooth operation, free travel of handbrake/footbrake levers ●●●
Check bolts of brake system for tight fit ●●●
Check suspension strut and fork for leaks and proper function ●●●
Clean dust sleeves ●●
Bleed fork legs ●●
Check swinging-fork pivot ●●
Check/adjust steering-head bearing ●●●
Check all chassis bolts for tight fit (fork plates, fork leg, axle nuts/bolts, ●●●
swinging-fork pivot, suspension strut)
Check spoke tension and rim join ●●
Check tire condition and inflation pressure ●●●
Check chain, chain wheels, chain wheel guides for wear, tight fit, and tension ●●●
Lubricate chain ●●●
Check wheel bearings for play ●●●
IMPORTANT RECOMMENDED MAINTENANCE PROCEDURES TO BE PERFORMED BASED ON A SEPARATE SUPPLEMENTARY ORDER
Verify proper function of exhaust control ●
Perform complete fork maintenance ●
Perform complete suspension strut maintenance ●
Clean and lubricate the steering-head bearing and sealing elements ●
Clean and adjust the carburetor ●
Replace the glass-fiber yarn packing of the main silencer ●
Treat the electrical contacts and switches with contact spray ●
Replace the oil of the hydraulic clutch ●
Replace the brake fluid ●
WHEELS CHASSIS BRAKES ADD-ON-PARTS
CARBURATOR
ENGINE
125 EXE
125 SUPERMOTO
at least
once a year
every 2 year
or 20000 km
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