MAINTENANCE WORK ON CHASSIS AND ENGINE 46
9.54Changing the front brake linings x
Warning
Skin irritation Brake fluid can cause skin irritation on contact.
– Avoid contact with skin and eyes, and keep out of the reach of children.
– Wear suitable protective clothing and goggles.
– If brake fluid gets into your eyes, rinse thoroughly with water and contact a doctor immediately.
Warning
Danger of accidents Reduced braking effect caused by old brake fluid.
– Change the brake fluid of the front and rear brakes according to the service schedule. (Your authorized KTM workshop will
be glad to help.)
Warning
Environmental hazard Hazardous substances cause environmental damage.
– Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.
Info
Never user DOT 5 brake fluid! This is based on silicone oil and is colored purple. Oil seals and brake lines are not designed for
DOT 5 brake fluid.
Avoid contact between brake fluid and painted parts. Brake fluid attacks paint!
Use only clean brake fluid from a sealed container!
600706-10
–
Remove the front brake linings. x ( p. 45)
– Move the brake fluid reservoir mounted on the handlebar to a horizontal position.
– Remove screws .
– Remove cover with membrane .
– Press the brake piston back to its basic position and make sure that no brake fluid
overflows from the brake fluid reservoir.
–
Install the front brake linings. x ( p. 45)
– Add brake fluid to level .
Guideline
Dimension (brake fluid level below
top edge of container)
5 mm (0.2 in)
Brake fluid DOT 4 / DOT 5.1 ( p. 94)
– Position the cover with the membrane. Mount and tighten the screws.
Info
Clean up overflowed or spilt brake fluid immediately with water.
9.55Checking the free play of the foot brake lever
Warning
Danger of accidents Brake system failure.
– If there is no free travel on the foot brake pedal, pressure builds up on the rear brake circuit. The rear brake can fail due to
overheating. Adjust free travel on foot brake pedal according to specifications.
B00028-10
– Disconnect spring .
– Move the foot brake lever back and forth between the end stop and the foot brake
cylinder piston bracket and check free travel .
Guideline
Free play of foot brake lever 3… 5 mm (0.12… 0.2 in)
» If the free travel does not meet specifications:
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