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KTM 300 EXC TPI 2019 User Manual

KTM 300 EXC TPI 2019
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BRAKE SYSTEM 13
109
Note
Environmental hazardHazardous substances cause environmental damage.
Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with
the applicable regulations.
Info
Never use DOT 5 brake fluid. It is silicone-based and purple in color. Oil seals and brake lines are not
designed for DOT 5 brake fluid.
Avoid contact between brake fluid and painted parts. Brake fluid attacks paint.
Only use clean brake fluid from a sealed container.
E00350-10
Stand the vehicle upright.
Remove screw cap
1
with membrane
2
and the O-ring.
Press the brake piston back into the basic position and ensure
that brake fluid does not flow out of the brake fluid reservoir, if
necessary extract excess.
Info
Make sure when pushing back the brake piston that you
do not press the brake caliper against the spokes.
E00351-10
Remove cotter pins
3
, pull out pin
4
, and remove the
brake linings.
Clean the brake caliper and brake caliper support.
E00352-10
Check that leaf spring
5
in the brake caliper and sliding
plate
6
in the brake caliper support are seated correctly.
E00353-01
Insert the new brake linings, insert the pin, and mount the cot-
ter pins.
Info
Always change the brake linings in pairs.
Operate the foot brake lever repeatedly until the brake lin-
ings are in contact with the brake disc and there is a pressure
point.

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KTM 300 EXC TPI 2019 Specifications

General IconGeneral
Displacement293.2 cm³
Bore x Stroke72 mm x 72 mm
StarterElectric starter
Transmission6-speed
CoolingLiquid cooled
Rear SuspensionWP XPLOR PDS shock absorber
Seat Height960 mm
Ground Clearance370 mm
Fuel Tank Capacity9.5 liters
Engine Type2-stroke
Fuel SystemTransfer Port Injection (TPI)
FrameCentral double-cradle type 25CrMo4 steel
Front SuspensionWP Xplor 48
Front BrakeDisc brake
Rear BrakeDisc brake 220 mm

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