KTM 300 EXC TPI 2019 User Manual

12 SERVICE WORK ON THE CHASSIS
74
12.12 Installing the lower triple clamp (All Six Days models)
B01218-10
Main work
– Clean the bearing and sealing elements, check for damage,
and grease.
High viscosity grease ( p. 164)
– Insert the lower triple clamp with the steering stem. Mount the
upper steering head bearing.
–
Check whether upper steering head seal
1
is correctly posi-
tioned.
–
Mount protective ring
2
and O-ring
3
.
E00927-10
– Position the upper triple clamp with the handlebar.
–
Mount screw
4
but do not tighten yet.
– Position the clutch line and wiring harness.
E00923-11
– Position the voltage regulator, and mount and tighten
screws
5
.
Guideline
Remaining screws,
chassis
M6 10 Nm (7.4 lbf ft)
– Secure wiring harnesses with cable holders.
H01672-10
– Position the fork legs.
Bleeder screws
6
are positioned toward the front.
Info
The rebound damping is located in right fork leg REB
(red adjusting screw). The compression damping is
located in left fork leg COMP (white adjusting screw).
Grooves are milled into the side of the upper end of the
fork legs. The second milled groove (from the top) must
be flush with the top edge of the upper triple clamp.

KTM 300 EXC TPI 2019 Specifications

General

Displacement	293.2 cm³
Bore x Stroke	72 mm x 72 mm
Starter	Electric starter
Transmission	6-speed
Cooling	Liquid cooled
Rear Suspension	WP XPLOR PDS shock absorber
Seat Height	960 mm
Ground Clearance	370 mm
Fuel Tank Capacity	9.5 liters
Engine Type	2-stroke
Fuel System	Transfer Port Injection (TPI)
Frame	Central double-cradle type 25CrMo4 steel
Front Suspension	WP Xplor 48
Front Brake	Disc brake
Rear Brake	Disc brake 220 mm